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FOREWORD
This SUPPLEMENTARY SERVICE MANUAL is a supplement to SF SERIES SERVICE MANU-
ALS mentioned in next page and has been prepared exclusively for the following applicable mod-
el.
Applicable model: SF310 / SF413 of and after the vehicle identification numbers below.
Vehicle Identification Number (Vehicle Specification)
TSMMAA44S00600001 (SF310 3 door H / B 2WD)
TSMMAB44S00600001 (SF310 5 door H / B 2WD)
TSMMAA35S00600001 (SF413 3 door H / B 2WD)
TSMMAB35S00600001 (SF413 5 door H / B 2WD)
TSMMAB35S10600001 (SF413 5 door H / B 2WD)
TSMMSF35S00600001 (SF413 3 door H / B 4WD)
TSMMSG35S00600001 (SF413 5 door H / B 4WD)
TSMMAH35S00600001 (SF413 4 door N / B 2WD)
TSMMAH35S10600001 (SF413 4 door N / B 2WD)
When servicing the above applicable models, refer to this SUPPLEMENTARY SERVICE MANU-
AL first. If necessary information is not found in this SUPPLEMENTARY SERVICE MANUAL, re-
fer to RELATED MANUALS specified next page.
All information, illustrations and specifications contained in this literature are based on the latest
product information available at the time of publication approval. And used as the main subject
of description is the vehicle of standard specifications among others. Therefore, note that illustra-
tions may differ from the vehicle being actually serviced.
The right is reserved to make changes at any time without notice.
OVERSEAS SERVICE DEPARTMENT
COPYRIGHT SUZUKI MOTOR CORPORATION 2000
RELATED MANUALS
Related manuals listed below are in the chronological order with the latest one at the top. For the efficient use of
manuals, start with one at the top of the list (i.e., the latest one). If desired section, item or description is not found
in it, try next one in the list and do the same one by one till what is being searched is found.
MODEL
NO.RELATED SERVICE MANUALAPPLICABILITY
SF310 /
SF4131
SF310 / SF413
WIRING DIAGRAM MANUAL
(99512-80E10-019)This manual is prepared exclusively for the appli-
cable model mentioned in FOREWORD of this
supplementary service manual.
SF
SERIES1
SF SERIES SUPPLEMENTARY
SERVICE MANUAL
(99501-80E00-xxx)This manual describes the updated information
from the SF310 and SF413 Service Manuals
below.
SF310
(1 000 cc)
1
SF310 SUPPLEMENTARY
SERVICE MANUAL
(99501-60B00-xxx)This manual describes the items that are updated
(modified and added) from the Service Manual
(99500-60B01).
(1,000 cc)
2SF310 SERVICE MANUAL
(99500-60B01-xxx)This manual is the base manual for the above
manual.
1
SF413 SUPPLEMENTARY
SERVICE MANUAL
(99501-63B30-xxx)
[Pub. No. G4203GE]This manual describes the items that are updated
(modified and added) from the Service Manual
(99500-63B01).
SF413
(1,300 cc)2
SF413 SUPPLEMENTARY
SERVICE MANUAL
(99501-63B20-xxx)
[Pub. No. G4202GE]This manual describes the items for 4WD model
that are updated (modified and added) from the
Service Manual (99500-63B01).
(, )
2
SF413 SUPPLEMENTARY
SERVICE MANUAL
(99501-63B10-xxx)This manual describes the items for SEDAN mod-
el that are updated (modified and added) from the
Service Manual (99500-63B01).
3
SF413 SERVICE MANUAL
(99500-63B01-xxx)
[Pub. No. G4200GE]This manual is the base manual for the above
manuals.
SF
SERIES
(A / C)
1AIR CONDITIONING BASIC
MANUAL (99520-02130-xxx)This manual is the base manual of A / C system.
GENERAL INFORMATION 0A-1
0ASECTION 0A
GENERAL INFORMATION
CONTENTS
HOW TO USE THIS MANUAL0A- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRECAUTIONS0A- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System 0A- 3. . . . . . . . . . . . . . . .
General Precautions0A- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions for Catalytic Converter 0A- 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions for Electrical Circuit Service 0A- 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Inspection Procedure 0A-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intermittent and Poor Connection 0A-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precaution for Installing Mobile Communication Equipment 0A-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precaution in Servicing Full-Time 4WD Vehicle 0A-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IDENTIFICATION INFORMATION0A-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Identification Number0A-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification Whether Vehicle Equipped with WU-TWC or Not 0A-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Identification Number0A-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Identification Number 0A-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING, CAUTION AND INFORMATION LABELS0A-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE LIFTING POINTS0A-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABBREVIATIONS AND SYMBOLS MAY BE USED IN THIS MANUAL0A-22 . . . . . . . . . . . . . . . . . . . . . . . . . . .
FASTENER INFORMATION0A-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Metric Fasteners0A-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fasteners Strength Identification 0A-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Tightening Torque0A-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Transfer lock bolt
2. Shift fork shaft Testing following items
Speedometer
Chassis dynamo
Brake
Wheel balance (on car type)Towing vehicle with
front or rear
wheels lifted upDriving front
wheels which are
jacked up
4WD
2WD
GENERAL INFORMATION 0A-17
PRECAUTION IN SERVICING FULL-TIME 4WD VEHICLE
When performing any of the following types of work, be sure to make the vehicle as front wheel drive by cutting
transmission of driving force to the rear wheels. Otherwise, rear wheels are driven and vehicle accidents, damage
and personal injury may result.
SWITCHING FROM 4WD TO 2WD
Set 4WD / 2WD select lever located at lower side of transfer driven
case to 2WD as follows.
1) Loosen transfer lock bolt.
2) Push in shift fork shaft fully.
3) With shift fork shaft pushed in, tighten transfer lock bolt.
Tightening Torque
(a): 19 N
.m (1.9 kg-m, 14.0 lb-ft)
NOTE:
If shift fork shaft is hard to move, try to move it while turning
it to the right and left little by little. Do the same when setting
back to 4WD after servicing vehicle.
Upon completion of servicing, always set shift fork shaft
back to 4WD.
0A-22 GENERAL INFORMATION
A
ABS : Anti-Lock Brake System
ATDC : After Top Dead Center
API : American Petroleum Institute
ATF : Automatic Transmission Fluid
ALR : Automatic Locking Retractor
AC : Alternating Current
A / T : Automatic Transmission
A / C : Air Conditioning
ABDC : After Bottom Dead Center
A / F : Air Fuel Mixture Ratio
A-ELR : Automatic-Emergency Locking
Retractor
B
B+ : Battery Positive Voltage
BTDC : Before Top Dead Center
BBDC : Before Bottom Dead Center
C
CKT : Circuit
CMP Sensor : Camshaft Position Sensor
(Crank Angle Sensor, CAS)
CO : Carbon Monoxide
CPP Switch : Clutch Pedal Position Switch
(Clutch Switch, Clutch Start
Switch)
CPU : Central Processing Unit
CRS : Child Restraint System
D
DC : Direct Current
DLC : Data Link Connector (Assembly
Line Diag. Link, ALDL, Serial
Data Link, SDL)
DOHC : Double Over Head Camshaft
DOJ : Double Offset Joint
DRL : Daytime Running Light
DTC : Diagnostic Trouble Code
(Diagnostic Code)
E
EBCM : Electronic Brake Control
Module, ABS Control Module
ECM : Engine Control Module
ECT Sensor : Engine Coolant Temperature
Sensor (Water Temp. Sensor,
WTS)
EGR : Exhaust Gas Recirculation
EGRT Sensor : EGR Temperature Sensor
(Recirculated Exhaust
Gas Temp. Sensor, REGTS)
EFE Heater : Early Fuel Evaporation Heater
(Positive Temperature
Coefficient, PTC Heater)
ELR : Emergency Locking Retractor
EPS : Electronic Power Steering
EVAP : Evaporative Emission
EVAP Canister : Evaporative Emission Canister
(Charcoal Canister)
F
4WD : 4 Wheel Drive
G
GEN : Generator
GND : Ground
H
HC : Hydrocarbons
HO2S : Heated Oxygen Sensor
I
IAC Valve : Idle Air Control Valve (Idle
Speed Control Solenoid Valve,
ISC Solenoid Valve)
IAT Sensor : Intake Air Temperature Sensor
(Air temperature Sensor, ATS)
ICM : Immobilizer Control Module
IG : Ignition
ISC Actuator : Idle Speed Control Actuator
(Motor)
ABBREVIATIONS AND SYMBOLS MAY BE USED IN THIS MANUAL
ABBREVIATIONS
MAINTENANCE AND LUBRICATION 0B-3
Interval:
This interval should be
judged by
This table includes services as scheduled up to 90,000 km (54,000 miles)
mileage. Beyond 90,000 km (54,000 miles), carry out the same services at
the same intervals respectively.
This interval should be judged by
odometer reading or months,Km( 1,000)153045607590g
whichever comes first.Miles( 1,000)91827364554
Months122436486072
4. EMISSION CONTROL SYSTEM
4-1.PCV (Positive Crankcase Ventilation)
ValveVehicle
without
O2S
––I––I
Vehicle
with O2S–––––I
4-2.Fuel evaporative emission control system–––––I
5. BRAKE
5-1.Brake discs and padsIIIIII
Brake drums and shoes–I–I–I
5-2.Brake hoses and pipes–I–I–I
5-3.Brake fluid–R–R–R
5-4.Brake lever and cableInspect at first 15,000 km (9,000 miles) only.
6. CHASSIS AND BODY
6-1.Clutch pedal (for manual transmission)–I–I–I
6-2.Tires/wheel discsIIIIII
6-3.Propeller shaft (4WD) and drive shafts––I––I
6-4.Suspension system–I–I–I
6-5.Steering system–I–I–I
6-6.Power steering (if equipped)IIIIII
6-7.Manual transmission oilI–R––R
6-8.Automatic transmissionFluid level–I–I–I
Fluid changeReplace every 165,000 km (99,000 miles).
Fluid hose–––R––
6-9.Rear differential oil (4WD) (R: 1st 15,000 km only)R or I–I–I–
6-10. All latches, hinges and locks–I–I–I
NOTES:
“R”: Replace or change
“I”: Inspect and correct or replace if necessary
0B-4 MAINTENANCE AND LUBRICATION
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is
recommended that applicable maintenance operation be performed at the particular interval as given in the chart
below.
Severe condition code
A –Repeated short trips F –Leaded fuel use
B –Driving on rough and/or muddy roads G –(For Diesel engine) Town use / Towing a trailer /
C –Driving on dusty roads Sustained high speed driving /
D –Driving in extremely cold weather and/or Hot climates above 30C (86F) /
salted roads Low quality lubricants or fuel
E –Repeated short trips in extremely cold weather H –Trailer towing (if admitted)
Severe
Condition Code
MaintenanceMaintenance
OperationMaintenance Interval
BCDITEM 1-1IEvery 15,000 km (9,000 miles)
or 12 months
– B C D – – – –Drive belt (V-rib belt)REvery 45,000 km (27,000 miles)
or 36 months
A – C D E F – HITEM 1-4
Engine oil and filterREvery 5,000 km (3,000 miles)
or 4 months
A B C – E F – HITEM 2-1
Spark plugsREvery 10,000 km (6,000 miles)
or 8 months
ITEM 3 1IEvery 2,500 km (1,500 miles)
– – C – – – – –ITEM 3-1
Air cleaner filter *1REvery 30,000 km (18,000 miles)
or 24 months
– B C D – – – HITEM 6-2
Wheel bearingsIEvery 15,000 km (9,000 miles)
or 12 months
– B – D E – – H
ITEM 6-3
Propeller shaft (4WD) and drive
shafts
I
Every 15,000 km (9,000 miles)
or 12 months
– B – – E – – H
ITEM 6-7 / 6-8
Manual transmission oil and
differential oil (4WD)
R
Every 30,000 km (18,000 miles)
or 24 months
– B – – E – – HITEM 6-9
Automatic transmission fluidREvery 30,000 km (18,000 miles)
or 24 months
NOTES:
“R”: Replace or change
“I”: Inspect and correct or replace if necessary
*1: Inspect or replace more frequently if necessary
1. Drive shaft
2. Boot
MAINTENANCE AND LUBRICATION 0B-15
[Wheel disc inspection]
Inspect each wheel disc for dents, distortion and cracks. A disc in
badly damaged condition must be replaced.
[Tire rotation]
Rotate tires referring to SECTION 3F.
Wheel Bearing Inspection
1) Check front wheel bearing for wear, damage, abnormal noise or
rattles. For details, refer to SECTION 3D.
2) Check rear wheel bearing for wear, damage abnormal noise or
rattle. For details, refer to SECTION 3E.
ITEM 6-3
Propeller Shaft Inspection (4WD vehicle only)
1) Check propeller shaft connecting bolts for looseness. If loose-
ness is found, tighten to specified torque.
2) Check propeller shaft joints for wear, play and damage.
If any defect is found, replace.
3) Check propeller shaft center support (1) for biting of foreign mat-
ter, crack, abnormal noise and damage. If any defect is found,
replace.
Drive Shaft Boot Inspction
Check drive shaft boots (wheel side and differential side) for leak-
age, detachment, tear or any other damage.
Replace boot as necessary.
ITEM 6-4
Suspension System Inspection
Inspect front & rear struts for evidence of oil leakage, dents or any
other damage on sleeves; and inspect anchor ends for deteriora-
tion.
Replace defective parts, if any.