2000 SUZUKI SWIFT Transmission

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-17
DTC
NO.DETECTING ITEMDETECTING CONDITION
(DTC will set when detecting:)MIL
P0705Transmission range sensor (switch)
circuit malfunction (A / T)No signal or multiple signals inputted with
shifted in “D” range1 driving
cycle
P0720Output speed sensor circuit
malfunction (A / T)No signal while running vehicle with “D” or
“2” range.1 driving
cycle
P0751Shift solenoid A (#1) performance
or stuck offWhile running in “D” range, engine speed as
compared to vehicle speed is higher or2 driving
P0756Shift solenoid B (#2) performance
or stuck offcom ared to vehicle s eed is higher or
lower than specified value.cycles
P0753Shift solenoid A (#1) electrical (A / T)Output command from PCM and output
voltage do not agree (solenoid circuit1 driving
P0758Shift solenoid B (#2) electrical (A / T)
voltage do not agree. (solenoid circuit
shorted to ground or open)cycle
P1620ECU code not registered
P1621No ECU code transmitted from
Immobilizer Control Module
Refer to Section 8A.
P1622Fault in ECM (PCM)
P1623ECU code not matched

6-20 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
ENGINE BASIC INSPECTION
This check is very important for troubleshooting when ECM (PCM) has detected no DTC and no abnormality has
been found in visual inspection.
Follow the flow table carefully.
STEP
ACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check battery voltage.
Is it 11 V or more?Go to Step 3.Charge or replace
battery.
3Is engine cranked?Go to Step 4.Go to “DIAGNOSIS”
in Section 6G.
4Does engine start?Go to Step 5.Go to Step 7.
5Check idle speed as follows.
1) Warm up engine to normal operating temp.
2) Shift transmission to neutral position for M / T
(“P” position for A / T).
3) All of electrical loads are switched off.
4) Check engine idle speed with scan tool.
See Fig. 1.
Is it 800 – 900 r / min.?Go to Step 6.Go to “ENGINE
DIAGNOSIS TABLE”.
6Check ignition timing as follows.
1) Select “MISC” mode on SUZUKI scan tool and
fix ignition timing to initial one. See Fig. 2.
2) Using timing light (1), check initial ignition timing.
See Fig. 3.
Is it 5 ± 3 BTDC at specified idle speed?Go to “ENGINE
DIAGNOSIS TABLE”.Check ignition control
related parts referring
to Section 6F.
7Check immobilizer system malfunction as follows.
1) Check immobilizer indicator lamp for flashing.
Is it flashing when ignition switch is turned to ON
position?Go to “DIAGNOSIS” in
Section 8A.Go to Step 8.
8Check fuel supply as follows.
1) Check to make sure that enough fuel is filled in fuel
tank.
2) Turn ON ignition switch for 2 seconds and then
OFF. See Fig. 4.
Is fuel return pressure (returning sounds) felt from fuel
feed hose (1) when ignition switch is turned ON?Go to Step 10.Go to Step 9.
9Check fuel pump for operating.
1) Was fuel pump operating sound heard from fuel
filler for about 2 seconds after ignition switch ON
and stop?Go to “DIAG. FLOW
TABLE B-3”.Go to “DIAG. FLOW
TABLE B-2”.
10Check ignition spark as follows.
1) Disconnect injector coupler.
2) Remove spark plugs and connect them to high
tension cords.
3) Ground spark plugs.
4) Crank engine and check if each spark plug sparks.
Is it in good condition?Go to Step 11.Go to “DIAGNOSIS”
in Section 6F.
11Check fuel injector for operation as follows.
1) Install spark plugs and connect injector
connectors.
2) Check that fuel is injected out in conical shape
from fuel injector when cranking.
Is it in good condition?Go to “ENGINE
DIAGNOSIS TABLE”.Go to “DIAG. FLOW
TABLE B-1”.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-31
SCAN TOOL DATACONDITIONNORMAL CONDITION /
REFERENCE VALUES
VSS (for 4-A / T)
(Vehicle Speed Sensor)At stop.0 km / h 0 MPH
SHIFT SOL1
CON (Command Signal)
MON (Monitor Signal)Ignition switch ON, selector lever is shifted at P,
R or N rangeOFF
(g)
SHIFT SOL2
CON (Command Signal)
MON (Monitor Signal)Ignition switch ON, selector lever is shifted at D
range and vehicle stopsON
THROT POS LEVEL
(THROTTLE POSITION
LEVER FOR A / T)“0” (about idle position), “1”, “2”, “3”, “4”, “5”, “6” or “7” (about full open) appears
according to throttle valve opening.
TRANS. RANGE
(TRANSMISSION
RANGE SENSOR)
“P”, “R”, “N”, “D”, “2” or “L” appears according tho selector lever position.
GEAR POSITIONSelect lever at D, 2 or L range1GEAR POSITIONSelect lever at P, N or R range–

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-33
CANIST PURGE DUTY (EVAP CANISTER
PURGE FLOW DUTY, %)
This parameter indicates valve ON (valve open) time
rate within a certain set cycle of EVAP purge solenoid
valve which controls the amount of EVAP purge.
0% means that the purge valve is completely closed
while 100% is a fully open valve.
CLOSED THROTTLE POSITION (ON / OFF)
This parameter will read ON when throttle valve is ful-
ly closed, or OFF when the throttle is not fully closed.
FUEL CUT (ON / OFF)
ON : Fuel being cut (output signal to injector is
stopped)
OFF : Fuel not being cut
RAD FAN
(RADIATOR FAN CONTROL RELAY, ON / OFF)
ON : Command for radiator fan control relay opera-
tion being output.
OFF : Command for relay operation not being out-
put.
ELECTRIC LOAD (ON / OFF)
ON : Headlight, small light, heater fan or rear win-
dow defogger ON signal inputted.
OFF : Above electric loads all turned OFF.
A / C SWITCH (ON / OFF)
ON : Command for A / C operation being output
from ECM (PCM) to A / C amplifier.
OFF : Command for A / C operation not being output.
FUEL TANK LEVEL (%)
This parameter indicates approximate fuel level in the
fuel tank. As the detectable range of the fuel level sen-
sor is set as 0 to 100%, however, with some models
whose fuel tank capacity is smaller, the indicated fuel
level may be only 70% even when the fuel tank is full.
PSP SWITCH (ON / OFF)
ON : PSP switch detects P / S operation (high PS
pressure).
OFF : PSP switch not detects P / S operation.
BAROMETRIC PRESS (kPa, inHg)
This parameter represents a measurement of baro-
metric air pressure and is used for altitude correction
of the fuel injection quantity and ISC actuator control.
FUEL PUMP (ON / OFF)
ON is displayed when the ECM (or PCM) activates the
fuel pump via the fuel pump relay switch.
VSS (A / T) (km / h, MPH)
If is computed by using pulse signals from vehicle
(output) speed sensor on automatic transmission.
TRANS RANGE (TRANSMISSION RANGE
SENSOR, P, R, N, D, 2 OR L)
It is indicated transmission range detected by trans-
mission range sensor.
SHIFT SOL 1-CON (SHIFT SOLENOID-1,
ON / OFF)
ON : ON command being output to shift solenoid-1
OFF : ON command not being output.
SHIFT SOL 2-CON (SHIFT SOLENOID-2,
ON / OFF)
ON : ON command being output to shift solenoid-2
OFF : ON command not being output.
SHIFT SOL 1-MON (SHIFT SOLENOID-1,
ON / OFF)
The monitor result of the shift solenoid-1 circuit is dis-
played.
ON : Electricity being passed to shift solenoid-1 or
circuit open.
OFF : Electricity not being passed or circuit short.
SHIFT SOL 2-MON (SHIFT SOLENOID-2,
ON / OFF)
The monitor result of the shift solenoid-2 circuit is dis-
played.
ON : Electricity being passed to shift solenoid-2 or
circuit open.
OFF : Electricity not being passed or circuit short.
THROT POS LEVEL (THROTTLE POSITION
LEVEL FOR A / T, “0”, “1”, “2”, “3”, “4”, “5”, “6”
or “7”)
This parameter indicates which level (zone) the
throttle valve opening is in. The throttle opening is di-
vided into 8 levels (zones) from “0” (about idle posi-
tion) to “7” (about full open) and signals are assigned
to each opening level (zone). ECM (PCM) control the
automatic gear change of the automatic transmission
by using these signals according to the signal from
the TP sensor.
GEAR POSITION
This parameter indicates the A / T gear position which
is computed on signals from the Transmission Range
Switch, VSS, TP Sensor, and so forth.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-85
Fig. 1 for Step 2 Fig. 2 for Step 3
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE
DIAG. FLOW
TABLE”.
2Check VSS for Resistance.
1) Disconnect VSS connection with ignition switch OFF.
2) Check for proper connection to VSS at “Bl” and “P” wire
terminals.
3) If OK, then check resistance of VSS. See Fig. 1.
Resistance between terminals : 100 – 300 Ω
Resistance between terminal
and transmission : 1 MΩ or more
Are check result satisfactory?Go to Step 3.Replace VSS.
3Check Visually VSS and Counter Shaft Gear for the
Following. See Fig. 2.

No damage

No foreign material attached

Correct installation
Are they in good condition?“BI” or “P” wire
open or shorted to
ground or poor
C03-2 or C03-13
connection. If
wires and
connections are
OK, intermittent
trouble or faulty
PCM. Check for
intermittent
referring to
“Intermittent and
Poor Connection”
in Section 0A.Clean, repair or
replace.

Main
fuse
M / T vehicle
Ignition
switch
(starter
switch)Starter
A / T vehicle
Main
fuse
Ignition
switch
(starter
switch)Transmission
range sensor (switch)
StarterPCM
ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-93
DTC P1500 ENGINE STARTER SIGNAL CIRCUIT MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

High voltage at terminal C01-16 for 3 min. after engine
start.

Low voltage at terminal C01-16 during starting engine.
2 driving cycle detection logic, continuous monitoring.
“B/Y” circuit open

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON, crank engine and run it at idle for 3 min.
3) Check pending DTC in “ON BOARD TEST” or “PENDING DTC” mode and DTC in “DTC” mode.
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE DIAG.
FLOW TABLE”.
2Check for voltage at terminal C01-16 of ECM
(PCM) connector connected, under following
condition.
While engine cranking : 6 – 10 V
After starting engine : 0 V
Is voltage as specified?Poor C01-16
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection”
in Section 0A.
If wire and connections
are OK, substitute a
known-good ECM (PCM)
and recheck.“B/Y” circuit open.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-5
FUEL PRESSURE RELIEF PROCEDURE
CAUTION:
This work must not be done when engine is hot. If done so,
it may cause adverse effect to catalyst.
After making sure that engine is cold, release fuel pressure as fol-
lows.
1) Place transmission gear shift lever in “Neutral” (Shift selector le-
ver to “P” range for A / T model), set parking brake, and block
drive wheels.
2) Remove relay box cover.
3) Disconnect fuel pump relay (1) from relay box.
4) Remove fuel filler cap to release fuel vapor pressure in fuel tank
and then reinstall it.
5) Start engine and run it till it stops for lack of fuel. Repeat cranking
engine 2-3 times for about 3 seconds each time to dissipate fuel
pressure in lines. Fuel connections are now safe for servicing.
6) Upon completion of servicing, connect fuel pump relay (1) to
relay box and install relay box cover.
FUEL LEAKAGE CHECK PROCEDURE
After performing any service on fuel system, check to make sure
that there are no fuel leakages as follows.
1) Turn ON ignition switch for 3 seconds (to operate fuel pump) and
then turn it OFF.
Repeat this (ON and OFF) 3 or 4 times and apply fuel pressure
to fuel line. (till fuel pressure is felt by hand placed on fuel feed
hose.)
2) In this state, check to see that there are no fuel leakages from
any part of fuel system.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-11
1. CUSTOMER COMPLAINT ANALYSIS
Record details of the problem (failure, complaint) and how it occurred as described by the customer. For this
purpose, use of such an inspection form will facilitate collecting information to the point required for proper
analysis and diagnosis.
2. DIAGNOSTIC TROUBLE CODE (DTC) / FREEZE FRAME DATA CHECK, RECORD AND
CLEARANCE
First, check DTC (including pending DTC), referring to “DTC check” section. If DTC is indicated, print it and
freeze frame data or write them down and then clear them by referring to “DTC clearance” section. DTC indi-
cates malfunction that occurred in the system but does not indicate whether it exists now or it occurred in the
past and the normal condition has been restored now. To check which case applies, check the symptom in
question according to Step 4 and recheck DTC according to Step 5.
Attempt to diagnose a trouble based on DTC in this step only or failure to clear the DTC in this step will lead
to incorrect diagnosis, trouble diagnosis of a normal circuit or difficulty in troubleshooting.
NOTE:
If only Automatic transmission DTCs (P0705-P0758) or Immobilizer DTCs (P1610-P1614) are indicated
in this step, perform trouble diagnosis according to “Diagnosis” in Section 7B or Section 8G.
3. and 4. VISUAL INSPECTION
As a preliminary step, be sure to perform visual check of the items that support proper function of the engine
referring to “Visual Inspection” section.
5. TROUBLE SYMPTOM CONFIRMATION
Based on information obtained in Step 1 Customer complaint analysis and Step 2 DTC / freeze frame data
check, confirm trouble symptoms. Also, reconfirm DTC according to “DTC Confirmation Procedure” described
in each DTC Diagnosis section.
6. and 7. RECHECKING AND RECORD OF DTC / FREEZE FRAME DATA
Refer to “DTC check” section for checking procedure.
8. ENGINE BASIC INSPECTION AND ENGINE DIAGNOSIS TABLE
Perform basic engine check according to the “Engine Basic Inspection Flow Table” first. When the end of the
flow table has been reached, check the parts of the system suspected as a possible cause referring to SYMP-
TOMS-TO-DIAGNOSIS MATRIX TABLE and based on symptoms appearing on the vehicle (symptoms ob-
tained through steps of customer complaint analysis, trouble symptom confirmation and / or basic engine
check) and repair or replace faulty parts, if any.
9. TROUBLESHOOTING FOR DTC (See each DTC Diag. Flow Table)
Based on the DTC indicated in Step 5 and referring to the applicable DTC diag. flow table in this section, locate
the cause of the trouble, namely in a sensor, switch, wire harness, connector, actuator, ECM (PCM) or other
part and repair or replace faulty parts.
10. CHECK FOR INTERMITTENT PROBLEM
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.), referring to
“INTERMITTENT AND POOR CONNECTION” in Section 0A and related circuit of DTC recorded in Step 2.
11. FINAL CONFIRMATION TEST
Confirm that the problem symptom has gone and the engine is free from any abnormal conditions. If what has
been repaired is related to the DTC, clear the DTC once, perform DTC confirmation procedure and confirm
that no DTC is indicated.