2000 SUZUKI SWIFT RG413 Service Workshop Manual

6-48 ENGINE GENERAL INFORMATION AND DIAGNOSIS
TABLE A-3 MIL CHECK - MIL FLASHES AT IGNITION SWITCH ON (VEHICLE
WITHOUT IMMOBILIZER INDICATOR LAMP)
WIRING DIAGRAM / CIRCUIT DESCRIPTION
Refer to TABLE A-1.
INSPECTION
TABLE A-4 MIL CHECK - MIL DOES NOT FLASH OR JUST REMAINS ON EVEN
WITH GROUNDING DIAGNOSIS SWITCH TERMINAL (VEHICLE WITHOUT
IMMOBILIZER INDICATOR LAMP)
WIRING DIAGRAM / CIRCUIT DESCRIPTION
Refer to TABLE A-1.
INSPECTION
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
Step Action Yes No
1 MIL Flashing Pattern Check
1) Turn ignition switch ON.
Does lamp flashing pattern indicate diag-
nostic trouble code?Go to Step 2. Substitute a known-good ECM
and recheck.
2 Diag. Switch Circuit Check
Is diag. switch terminal connected to
ground via service wire?System is in good condi-
tion.“PPL/WHT” circuit for monitor
connector shorted to ground. If
circuit is OK substitute a known-
good ECM and recheck.
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.
Step Action Yes No
1 MIL Circuit Check
1) Turn ignition switch OFF and disconnect connec-
tors from ECM.
Does MIL turn ON at ignition switch ON?“PPL/YEL” (Case of TYPE A.
See NOTE) or “PPL/WHT”
(Case of TYPE B. See NOTE)
circuit shorted to ground.Go to Step 2.
2 ECM/PCM Connection Check
1) Turn ignition switch OFF.
Is connector (C42-27 (Case of TYPE A. See NOTE)
or C41-14 (Case of TYPE B. See NOTE) connection)
connected to ECM/PCM properly?Go to Step 3. Poor connector connec-
tion.
3 Diag. Switch Terminal Circuit Check
1) Connect connectors to ECM.
2) Using service wire, ground C42-27 (Case of
TYPE A. See NOTE) or C41-14 (Case of TYPE
B. See NOTE) connection) terminal with connec-
tors connected to ECM.
3) Turn ignition switch ON.
Does MIL flash?“PPL/WHT” or “BLK” circuit in
monitor connector is open.Substitute a known-good
ECM and recheck.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-49
TABLE A-5 ECM POWER AND GROUND CIRCUIT CHECK - MIL DOESN’T
LIGHT AT IGNITION SWITCH ON AND ENGINE DOESN’T START THOUGH IT IS
CRANKED UP
WIRING DIAGRAM
CIRCUIT DESCRIPTION
When the ignition switch tuned ON, the main relay turns ON (the contact point closes) and the main power is
supplied to ECM.
1. BATT fuse 3. IG METER fuse 5. Monitor connector
2. Main fuse box 4. To battery 6. MIL (if equipped)
[A] : Case of TYPE A is shown (See NOTE) [B] : Case of TYPE B is shown (See NOTE)
1
12V5V
ECM
23
+BB
DA
C
BLK/WHT
BRN/WHT
BLK/RED
BLK/RED
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
BLK
DN
TS
GNDMON
PPL/WHTC42-27 [A]
C42-16 [A]
PNK/BLUC42-28 [A]
7 4
G02-1 [A]IG1PPL/YEL [A]
5
6IG1
WHT/GRN
BLK/WHT
G02-6 [A]
C41-5 C41-6 C41-10 C41-11 [B]C41-14 [B]
C41-15 [B]
C41-8 [B]
G02-9 [B]PPL/WHT [B]
NOTE:
For TYPE A and TYPE B, refer to NOTE in “ECM VOLTAGE VALUES TABLE” for applicable model.

6-50 ENGINE GENERAL INFORMATION AND DIAGNOSIS
INSPECTION
Step Action Yes No
1 Main Relay Operating Sound Check
Is operating sound of main relay heard at ignition switch
ON?Go to Step 5. Go to Step 2.
2 Main Relay Check
1) Turn OFF ignition switch and remove main relay (1).
2) Check for proper connection to main relay (1).
3) Check resistance between each two terminals. See Fig.
1 and 2.
Between terminals C and D : Infinity
Between terminals A and B : 56 – 146 Ω
4) Check that there is continuity between terminals C and
D when battery is connected to terminals A and B. See
Fig. 3.
Is main relay in good condition?Go to Step 3. Replace main relay.
3 Fuse Check
Is main fuse in good condition? See Fig. 4.Go to Step 4. Check for short in
circuits connected
to this fuse.
4 ECM Power Circuit Check
1) Turn OFF ignition switch, disconnect connectors from
ECM and install main relay.
2) Check for proper connection to ECM at terminals G02-6
(Case of TYPE A. See NOTE) or C41-11 (Case of TYPE
B. See NOTE), C41-10, C41-5 and C41-6.
3) If OK, then measure voltage between terminal G02-6
(Case of TYPE A. See NOTE) or C41-11 (Case of TYPE
B. See NOTE) and ground, C41-10 and ground with igni-
tion switch ON.
Is each voltage 10 – 14 V?Go to Step 5.“BLK/WHT”, “BLK/
YEL” or “BRN/
WHT” circuit open.
5 ECM Power Circuit Check
1) Using service wire, ground terminal C41-10 and mea-
sure voltage between terminal C41-5 and ground at igni-
tion switch ON.
Is it 10 – 14 V?Check ground cir-
cuits “BRN/WHT”
and “BLK/YEL” for
open.
If OK, then substi-
tute a known-good
ECM and recheck.Go to Step 6.
6 Is operating sound of main relay heard in Step 1? Go to Step 7.“BLK/YEL” or “BLK/
RED” wire open.
7 Main relay check
1) Check main relay according to procedure in Step 2.
Is main relay in good condition?“BLK/YEL” or “BLK/
RED” wire open.Replace main relay.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-51
Fig. 1 for Step 2
Fig. 2 for Step 2
Fig. 3 for Step 2
Fig. 4 for Step 3
1. Main relay
1
A
B
D BAC
1. Fuse

6-52 ENGINE GENERAL INFORMATION AND DIAGNOSIS
DTC P0105 (DTC NO.11) MANIFOLD ABSOLUTE PRESSURE (MAP) CIRCUIT
MALFUNCTION
WIRING DIAGRAM / CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode on scan tool and check DTC.
ECM
GRY/RED
ORN
C42-22
5V
AMPC42-26
5V
RED/WHT
C42-10
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
DTC DETECTING CONDITION POSSIBLE CAUSE
MAP sensor signal is 0.19 V or lower
(Low pressure – High vacuums – Low voltage)
or
MAP sensor signal is 4.5 V or higher
(High pressure – Low vacuums – High voltage)“ORN” circuit open
“GRY/RED” circuit open or shorted to ground
“RED/WHT” circuit open or shorted to ground
MAP sensor malfunction
ECM malfunction
NOTE:
When this DTC and DTC P0120 (No.13) are indicated together, it is possible that “GRY/RED” circuit
is open.
When DTC P0105 (No.11), P0110 (No.18), P0115 (No.19) and P0120 (No.13) are indicated together, it
is possible that “ORN” circuit is open.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-53
MAP SENSOR INDIVIDUAL CHECK
1) Disconnect connector from MAP sensor (1).
2) Remove MAP sensor (1).
3) Arrange 3 new 1.5 V batteries (2) in series (check that total
voltage is 4.5 – 5.0 V) and connect its positive terminal to
“Vin” terminal of sensor and negative terminal to “Ground”
terminal. Then check voltage between “Vout” and “Ground”.
Also, check if voltage reduces when vacuum is applied up to
400 mmHg by using vacuum pump (3).
Output voltage (When input voltage is 4.5 – 5.5 V, ambient
temp. 20 – 30°C, 68 – 86°F)
If check result is not satisfactory, replace MAP sensor (1).
4) Install MAP sensor (1) securely.
5) Connect MAP sensor (1) connector securely.
INSPECTION
ALTITUDE
(Reference)BAROMETRIC
PRESSUREOUTPUT
VOLTAGE
(ft) (m) (mmHg) (kPa) (V)
0
|
2 0000
|
610760
|
707100
|
943.3 – 4.3
2 001
|
5 000611
|
1 524Under 707
over 63494
|
853.0 – 4.1
5 001
|
8 0001 525
|
2 438Under 634
over 56785
|
762.7 – 3.7
8 001
|
10 0002 439
|
3 048Under 567
over 52676
|
702.5 – 3.3
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Check MAP Sensor and Its Circuit.
1) Connect scan tool to DLC with ignition
switch OFF.
2) Turn ignition switch ON.
3) Check intake manifold pressure.
See Fig. 1.
Is it 114 kPa or more or 43 kPa or less?Go to Step 3. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.

6-54 ENGINE GENERAL INFORMATION AND DIAGNOSIS
Fig. 1 for Step 2
Fig. 2 for Step 33 Check Wire Harness.
1) Disconnect MAP sensor connector with
ignition switch OFF.
2) Check for proper connection of MAP sensor
at “RED/WHT” and “GRY/RED” wire termi-
nals.
3) If OK, then with ignition switch ON, check
voltage between each of “GRY/RED” or
“RED/WHT” wire terminals and body
ground. See Fig. 2.
Is voltage about 4 – 6 V at each terminal?Go to Step 4.“GRY/RED” wire open or
shorted to ground circuit
or shorted to power circuit
(See NOTE), “RED/WHT”
wire open or shorted to
ground, poor C42-26 con-
nection or C42-22 con-
nection.
If wire and connection are
OK, confirm that MAP
sensor is normal and then
substitute a known-good
ECM and recheck.
4 Check MAP sensor.
Check MAP sensor according to “MAP Sensor
Individual Check” mentioned previously.
Is it in good condition?“GRY/RED” wire shorted
to “ORN” wire, “RED/
WHT” wire open, poor
C42-10 connection.
If wire and connection are
OK, substitute a known-
good ECM and recheck.Replace MAP sensor. Step Action Yes No
NOTE:
When battery voltage is applied to “GRY/RED” wire, it is possible that MAP sensor is also faulty.

ENGINE GENERAL INFORMATION AND DIAGNOSIS 6-55
DTC P0110 (DTC NO.18) INTAKE AIR TEMP. (IAT) CIRCUIT MALFUNCTION
WIRING DIAGRAM / CIRCUIT DESCRIPTION
DTC CONFIRMATION PROCEDURE
1) Clear DTC, start engine and keep it at idle for 1 min.
2) Select “DTC” mode no scan tool and check DTC.
INSPECTION
C42-10
C42-15
5V
ECM
LT GRN/BLK
ORN
C42 (31P) C41 (24P) G02 (17P)1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 28 27 29 30 315 6
1 2 3 4 5 6 7
11 12
9 10 11 13 12 14 15 16
16 171 2
7 8
13 14 3 4
9 10
15 17 188
19 20 21 22 23 24
DTC DETECTING CONDITION POSSIBLE CAUSE
Low intake air temperature (High voltage-High resistance)
or
High intake air temperature (Low voltage-Low resistance)“LT GRN/BLK” circuit open or shorted to
power.
“ORN” circuit open
IAT sensor malfunction
ECM malfunction
NOTE:
When DTC P0105 (No.11), P0110 (No.18), P0115 (No.19) and P0120 (No.13) are indicated together, it
is possible that “ORN” circuit is open.
Before inspecting, be sure to check that ambient temperature is higher than – 40°C (– 40°F).
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE”.
2 Check IAT Sensor and Its Circuit.
1) Connect scan tool to DLC with ignition
switch OFF.
2) Turn ignition switch ON.
3) Check intake air temp. displayed on scan
tool. See Fig. 1.
Is – 40°C (– 40°F) or 119°C (246°F) indicated?Go to Step 3. Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection” in
Section 0A.