2000 MITSUBISHI PAJERO PININ Workshop Manual

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R EM OVA L A ND IN STA LLA TIO N
C au tio n
1 . To r e m ove t h e d if fe re n tia l m ount c ro ssm em ber a ssem bly , s u pport t h e f r o nt d if fe re n tia l a ssem bly
w it h a ja ck.
2 . To p re ven t b ush in gs f r o m b re akag e, t h e p arts in dic ate d b y * s h ould b e t e m pora rily t ig hte n ed ,
a n d t h en f u lly t ig hte n ed w it h t h e v eh ic le o n t h e g ro und in t h e u nla d en c o ndit io n. 9
3 N m * 4
2 N m 4
2 N m 1
03 N m 3 4
D if fe re n tia l m ount b ra cket a ssem bly
( fr o nt) r e m oval s te p s
Fre e-w heelin g c lu tc h a sse m bly
r e m ova l ( R efe r to P . 2 6-4 5.)
1 . D if f e re ntia l m ount b ra cke t a sse m bly
< fr o nt>
D if fe re n tia l m ount b ra cket a ssem bly
( L H , R H) r e m oval s te p s
Driv e s h aft a sse m bly r e m ova l
( R efe r to P . 2 6-1 9.) 2
. D if f e re ntia l m ount b ra cke t a sse m bly
< R ear ± L H >
3 . D if f e re ntia l m ount b ra cke t
< R ear ± R H>
D if fe re n tia l m ount c ro ssm em ber
a ssem bly r e m oval s te p s
Fro nt p ro pelle r s h aft r e m ova l ( R efe r
t o G RO UP 2 5.)
4 . D if f e re ntia l m ount c ro ssm em ber
a sse m bly


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T he r e ar a xle is a b anjo -ty p e s e m i- flo atin g ty p e a nd
p ro vid es th e fo llo w in g c h ara cte ris tic s:
The r e ar w heel b earin g is o f a n a nti- m ud
e nhance d ty p e.
In o rd er to im pro ve d riv e abilit y a t m uddy r o ad,
h elic a l L S D a re a va ila ble a s o ptio nal e quip m ent.
For v e hic le s w it h A BS, th e A BS r o to r is
p re ss-fit te d to th e a xle s h aft.
In o rd er to im pro ve s tr e am -c ro ssin g
p erfo rm ance , a v e nt p lu g is fit te d to th e u pper
p art o f th e a xle h ousin g.
I te m C
onve ntio nal d if f e re ntia l H
elic a l L S D D
riv e g ear ty p e H
yp oid g ear H
yp oid g ear R
eductio n r a tio
4 .8 75 4
.8 75 L
im it e d s lip d if f e re ntia l ty p e ± T
o rq ue s e nsit iv e ty p e D
if f e re ntia l g ear ty p e (
T yp e quantit y ) S
id e g ear S
tr a ig ht b eve l g ear 2 H
elic a l g ear 2 (
T yp e q uantit y ) P
in io n g ear S
tr a ig ht b eve l g ear 2 L
ong p in io n 4 , S hort
p in io n
4 N
um ber o f te eth D
riv e g ear 3
9 3
9 D
riv e p in io n 8 8
S
id e g ear 1
4 1
4 P
in io n g ear 1
0 1
0 B
earin g ( O .D . I.D .) m m S
id e 8
0.0 4 5.2 8
0.0 4 5.2 F
ro nt 6
8.3 3 0.2 6
8.3 3 0.2 R
ear 7
6.2 3 6.5 7
6.2 3 6.5

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S ER VIC E S PEC IF IC ATIO NS
I te m s S
ta ndard v a lu e L
im it R
ear a xle to ta l b ackla sh m m ± 4
.2 W
heel b earin g a xia l p la y m m ± 0
.0 25 F
in al d riv e g ear b ackla sh m m 0
.0 8 ± 0 .1 3 ±
D
riv e g ear r u nout m m ± 0
.0 5 D
if f e re ntia l g ear b ackla sh m m 0
.0 1 ± 0 .2 5 0
.2 D
riv e p in io n
t u rn in g to rq ue N
m W
it h out
o il s e al W
hen r e pla cin g w it h a n ew
b earin g ( w it h r u st- p re ve ntio n o il) 0
.5 9 ± 0 .8 8 ±
N
W
hen u sin g a n ew b earin g o r
w hen r e usin g ( g ear o il a pplic a tio n) 0
.3 9 ± 0 .4 9 ±
W
it h o il
s e al W
hen r e pla cin g w it h a n ew
b earin g ( w it h r u st- p re ve ntio n o il) 0
.8 3 ± 1 .1 3 ±
W
hen u sin g a n ew b earin g o r
w hen r e usin g ( g ear o il a pplic a tio n) 0
.6 4 ± 0 .7 4 ±
S
pecif ie d lu bric a nt Q
uantit y G
ear o il H
yp oid g ear o il
A PI c la ssif ic a tio n G L-5 o r h ig her S AE v is co sit y
N o. 9 0, 8 0W A
ppro x. 1 .7

  +  +- -* :
I te m s S
pecif ie d s e ala nts a nd a dhesiv e s S
pecif ie d s e ala nts a nd
a dhesiv e s B
earin g c a se 3
M A T D P art N o. 8 661 o r e quiv a le nt S
em i- d ry in g s e ala nt A
xle h ousin g ( D if f e re ntia l c a rrie r in sta l-
l a tio n s u rfa ce ) D
riv e g ear th re aded h ole s 3
M S tu d L ockin g 4 170 o r e quiv a le nt A
naero bic s e ala nt N
um ber N
am e U
se R
ear a xle s h aft o il
s e al r e m ove r
A : Slid e h am mer
B : Adapte r A
xle s h aft p ulle r
A : Pulle r s h aft
B : Pulle r b ar A
xle s h aft r e m ova l M
B991354 P
ulle r b ody M
B990560 R
ear a xle s h aft
b earin g r e m ove r R
oto r r e m ova l M
B991284 A
xle s h aft b earin g
p ulle r s e t A
xle s h aft w heel b earin g r e m ova l M
B990909 W
ork in g b ase D
if f e re ntia l c a rrie r fix in g