2000 MITSUBISHI MONTERO brake fluid

AUTOMATIC TRANSMISSION -Troubleshooting 23-6
No.Inspection pro-
cedure if there is
an abnormality Diag-
nosis
code
No. Check item Judgment value Test/operation Pre-test/opera-
tion conditions
3Ignition switch:
START
Engine: StoppedStarting test at P or N
positionStarting should be
possibleStarting pos-
sible/not
possible-Starting not
possible
4Driving after en-
gine has warmed
upDrive for 15 minutes
or more until the A/T
fluid temperature
rises to 70 - 80_
C.Data list No.15
Gradually rises to 70
-80_
CA/T fluid tem-
perature
sensor15A/T fluid temper-
ature sensor sys-
tem
5Engine: Idling
Selector lever
position: NBrake pedal (re-test)
(1) Depressed
(2) ReleasedData List No. 26
(1) ON
(2) OFFStop lamp
switch26Stop lamp switch
system
A/C switch
(1) ON
(2) OFFData List No. 65
(1) ON
(2) OFFDual pres-
sure switch-Dual pressure
switch system
Accelerator pedal
(1) Fully closed
(2) ApplyData List No. 21
(1) The engine
speed displayed
on the tachome-
ter is identical to
the engine
speed displayed
on MUT-II.
(2) Gradually in-
creases from (1)Crank angle
sensor
<6G7>
Engine
speed sen-
sor
<4M4>21Crank angle sen-
sor system
<6G7>
Engine speed
sensor system
<4M4>
Data List
No.73 <6G7>
No.76 <4M4>
(2) Data changes.Communica-
tion with en-
gine-ECU51Serial commu-
nication system
Selector lever posi-
tionNo abnormal shock
during shiftingMalfunction
when start--Engine stalls dur-
ing shifting
(1) N to D
(2) N to RWithin 2 seconds of
time laging off-N-to-D shocks,
large time lag
-N-to-R shocks,
large time lag
-N-to-D, N-to-R
shocks, large
time lag
Driving not
possible-Does not move
forward
-Does not reverse
-Does not move
(forward or re-
verse)


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AUTOMATIC TRANSMISSION -Troubleshooting 23-50
Inspection procedure 4
Does not reverse
Probable cause
If the vehicle does not reverse when theengine is idling and theselector lever
is moved from N to R, the cause is probably a problem with reverse clutch
pressure or LR brake pressure, or a malfunction of the reverse clutch, LD clutch
or valve body.DAbnormal reverse clutch pressure
DAbnormal LR brake pressure
DMalfunction of LR solenoid valve
DMalfunction of reverse clutch
DMalfunction of LR brake
DMalfunction of valve body
DReplacement of engine-A/T-ECU <6G7>
DReplacement of A/T-ECU.<4M4>
LRefer to the Transmission Workshop Manual.
NGReplace the solenoid valve.
L
OK
NG
OK
NG
Disassemble, clean and re-assemble the valve body.
L
DMake sure that the mounting bolts are not loose and that
the O-ring and valve body are notdamaged or positioned
incorrectly.
DIf the extent of thedamagelooks too bad for repairs to be
carried out, replace the valve body assembly.
OK
Reverse clutch system and LR brake system check
L
DRemove the transmission assembly, the valve body cover
and the valve body.
DBlow air through the reverse clutch oilhole or LRbrake
air hole in the transmissioncase, and check that the
piston operates to maintain pressure.OK
Check the reverse clutch and LR brake.
L
DCheck for a problem such as burnt facing, poor piston
sealing or interference with the retainer.NGCheck the trouble symptoms.
Replace the engine-A/T-ECU or A/T-ECU.NG
MUT-
IIActuator Test
DNo. 1 LR solenoid valve
OK:Sound of operation can be heard
Fluid pressure test (Refer to P.23-106.)
DMeasure the reverse clutch fluid pressure in R range.
Standard value:Refer to P.23-106.
Fluid pressure test (Refer to P.23-106.)
DMeasure the LR brake fluid pressure in R range.
Standard value:Refer to P.23-106.


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AUTOMATIC TRANSMISSION -Troubleshooting 23-53
Inspection procedure 8
N to R shocks, large time lag
Probable cause
If abnormalshocks or atime lag of 2 seconds or more occurs when the
selector lever is moved from N to R while theengine is idling, thecause is
probably abnormal reverse clutch pressure or LD brake pressure, or a
malfunction of the reverse clutch, LR brake, valve body or APS.DAbnormal reverse clutch pressure
DAbnormal LR brake pressure
DMalfunction of LR solenoid valve
DMalfunction of reverse clutch
DMalfunction of LR brake
DMalfunction of valve body
DMalfunction of APS
DMalfunction of engine-A/T-ECU <6G7>
DMalfunction of A/T-ECU<4M4>
LRefer to the Transmission Workshop Manual.
NGReplace the solenoid valve.
L
NG
Check the reverse clutch and LR brake.
L
DCheck for a problem such as burnt facing, poor piston
sealing or interference with the retainer.
OK
Reverse clutch system and LR brake system check
L
DRemove the transmission assembly, the valve body cover
and the valve body.
DBlow air through the reverse clutch oilhole or LRbrake
air hole in the transmissioncase, and check that the
piston operates to maintain pressure.
NG
Code No. 11, 12, 14 APS system check (Refer to P.23-13, 14
and 15.)
Disassemble, clean and re-assemble the valve body.
L
DMake sure that the mounting bolts are not loose and that
the O-ring and valve body are notdamaged or positioned
incorrectly.
DIf the extent of thedamagelooks too bad for repairs to be
carried out, replace the valve body assembly.
OK
NG
OK
Fluid pressure test (Refer to P.23-106.)
DMeasure the LR brake fluid pressure in R range.
Standard value:Refer to P.23-106.NO
NG
During shifting
Fluid pressure test (Refer to P.23-106.)
DMeasure the reverse clutch fluid pressure in R range.
Standard value:Refer to P.23-106.MUT-
IIData List
DNo.11 APS
OK:Increases in proportion to the acceleratorpedal open-
ing angle.
YES
OK
OK
When areshocksgenerated?When starting offShocks are sometimes generated.
Check the trouble symptoms.
Replace the engine-A/T-ECU or A/T-ECU.NG
MUT-
IIActuator Test
DNo. 1 LR solenoid valve
OK:Sound of operation can be heard


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AUTOMATIC TRANSMISSION -Troubleshooting 23-54
Inspection procedure 9
N-to-D and N-to-R shocks, large time lag
Probable cause
If abnormalshocks or atime lag of 2 seconds or more occurs when the
selector lever is moved from N to both D and R while theengine is idling, the
cause is probably abnormal line pressure, or a malfunction of the oilpump or
valve body.DAbnormal line pressure
DMalfunction of oil pump
DMalfunction of valve body
DMalfunction of engine-A/T-ECU <6G7>
DMalfunction of A/T-ECU<4M4>
LRefer to the Transmission Workshop Manual.
OK
When areshocksgenerated?
During shifting
Replace the oil pumpassembly.
L
(The oilpump cannot be disassembled.)When starting off
Disassemble, clean and re-assemble the valve body.
L
DMake sure that the mounting bolts are not loose and that
the O-ring and valve body are notdamaged or positioned
incorrectly.
DIf the extent of thedamagelooks too bad for repairs to be
carried out, replace the valve body assembly.NG
Fluid pressure test (Refer to P.23-106.)
DMeasure the fluid pressure at each element in 1st, 2nd
and reverse.
Standard value:Refer to P.23-106.NGAdjust the line pressure. (Refer to P.23-111.)
Check the trouble symptoms.
Replace the engine-A/T-ECU or A/T-ECU.NG
Inspection procedure 10
Shocks, engine racing
Probable cause
If shocks occur whendriving due to upshifting or downshifting, or the
transmission speed becomes higher than theengine speed, thecause is
probably abnormal line pressure or a malfunction of a solenoid valve, oil pump,
valve body or of a brake or clutch.DAbnormal line pressure
DMalfunction of solenoid valve
DMalfunction of oil pump
DMalfunction of valve body
DMalfunction of brake or clutch
DMalfunction of engine-A/T-ECU <6G7>
DMalfunction of A/T-ECU<4M4>
LRefer to the Transmission Workshop Manual.
MUT-
IIActuator Test
DNo.1 LR solenoid valve
DNo.2 UD solenoid valve
DNo.3 2ND solenoid valve
DNo.4 OD solenoid valve
DNo.5 RED solenoid valve
OK:Sound of operation can be heardNGReplace the solenoid valve.
L
OK
Adjust the line pressure. (Refer to P.23-111.)NGReplace the oil pumpassembly.
L
(The oilpump cannot be disassembled.)
OK
Brake and clutch check
L
DCheck for a problem such as burnt facing, poor piston
sealing or interference with the retainer.NG
Disassemble, clean and re-assemble the valve body.
L
DMake sure that the mounting bolts are not loose and that
the O-ring and valve body are notdamaged or positioned
incorrectly.
DIf the extent of thedamagelooks too bad for repairs to be
carried out, replace the valve body assembly.
Replace the engine-A/T-ECU or A/T-ECU.
Check the trouble symptoms.
NG


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AUTOMATIC TRANSMISSION -Troubleshooting 23-57
Inspection procedure 14
Poor acceleration
Probable cause
If the vehicle does not accelerate after downshifting, the cause is probably a
malfunction of the enginesystem or of a brake or clutch.DMalfunction of enginesystem
DMalfunction of brake or clutch
DMalfunction of engine-A/T-ECU <6G7>
DMalfunction of A/T-ECU<4M4>
LRefer to the Transmission Workshop Manual.
Engine system check
DControl system, ignition system, fuel system, vehicle bodyNG
Repair or replace
OK
Brake and clutch check
L
DCheck for a problem such as burnt facing, poor piston
sealing or interference with the retainer.Check the trouble symptoms.
Replace the engine-A/T-ECU or A/T-ECU.NG
Inspection procedure 15
Vibration
Probable cause
If vibration occurs when accelerating or decelerating while driving at a constant
speed or driving in top range, the cause is probably abnormal damper clutch
pressure, or a malfunction of theenginesystem, DCC solenoid valve, torque
converter or valve body.DAbnormal damper clutch pressure
DMalfunction of enginesystem
DMalfunction of DCC solenoid valve
DMalfunction of torque converter
DMalfunction of valve body
DMalfunction of engine-A/T-ECU <6G7>
DMalfunction of A/T-ECU<4M4>
LRefer to the Transmission Workshop Manual.
NGReplace the DCC solenoid valve.
L
OK
Does the problem still occur when theengine coolant
temperature sensor is disconnected?YESEngine system check
DControl system, ignition system, fuel system, vehicle body
NO
Fluid pressure test (Refer to P.23-106.)
DMeasure the damper clutch fluid pressure.
Standard value:Refer to P.23-106.NGDisassemble, clean and re-assemble the valve body.
L
DMake sure that the mounting bolts are not loose and that
the O-ring and valve body are notdamaged or positioned
incorrectly.
DIf the extent of thedamagelooks too bad for repairs to be
carried out, replace the valve body assembly.
OK
Replace the torque converter assembly.Check the trouble symptoms.
Replace the engine-A/T-ECU or A/T-ECU.OK
MUT-
IIActuator Test
DNo. 6 DCC solenoid valve
OK:Sound of operation can be heard


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AUTOMATIC TRANSMISSION -Troubleshooting 23-61
DATA LIST REFERENCE TABLE
Data
list No.Check itemInspection conditionsNormal condition
11APSIgnition switch: ON
Engine: StoppedAccelerator pedal:
Fully closed985 - 1085 mV
Engine: Stopped
Selector lever posi-
tion: P
Accelerator pedal:
DepressedGradually increases from the above
value.
Accelerator pedal:
Fully open4000 mV or higher
15A/T fluid tempera-
ture sensorDriving after en-
gine has warmed
upDrive for 15 minutes
or more until the ATF
temperature reaches
70 - 80°C.Gradually increases to 70 - 80°C.
21Crank angle sen-
sor <6G7>Engine: Idling
Selector lever posi-Compare the engine
speeds displayed onIdentical
sor <6G7>
Engine speed sen-
sor <4M4>Selector lever posi-
tion: Pspeeds displayed on
the tachometer and
the MUT-II.
22Input shaft speed
sensorShift range: 4thDriving at a constant
speed of 50 km/h in
4th1300 - 1600 r/min
23Output shaft speed
sensorShift range: 4thDriving at a constant
speed of 50 km/h in
4th1300 - 1600 r/min
25Wide open throttleAccelerator pedalReleasedOFF
switchpositionDepressedON
26Stop lamp switchIgnition switch: ON
Engine: StoppedBrake pedal: De-
pressedON
Engine: Stopped
Brake pedal: Re-
leasedOFF
29Vehicle speed sen-
sorSelector lever posi-
tion: Sports modeIdling in 1st
(Vehicle stopped)0 km/h
Driving at a constant
speed of 50 km/h in
3rd50 km/h
31LR solenoid valve
duty ratioSelector lever posi-
tion: Sports modeData List No.No. 31No. 32No. 33No. 34No.35
32UD solenoid valve
duty ratioDriving at a constant
speed in 1st0%0%100%100%0%
332nd solenoid valve
duty ratioDriving at a constant
speed in 2nd100%0%0%100%0%
34OD solenoid valve
duty ratioDriving at a constant
speed in 3rd100%0%100%0%0%
35RED solenoid
valve duty ratioDriving at a constant
speed in 4th0%0%100%0%100%
Driving at a constant
speed in 5th100%100%0%0%100%


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35A-2
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 6..............................
SPECIAL TOOLS 6..........................
TROUBLESHOOTING
7......................
ON-VEHICLE SERVICE 19...................
Brake Pedal Check and Adjustment 19..........
Hydraulic Brake Booster (HBB) Operation Check
20........................
HBB Check 23............
HBB Motor Relay Continuity Check
24........................
Brake Booster Operating Test
24.....................
Check Valve Operation Check
25.....................
Load Sensing Spring Length Check and
Adjustment 25.........
Load Sensing Proportioning Valve Function
Test 26................
Bleeding 27...............Bleeding 29.............
Brake Fluid Level Sensor Check 30.............
Brake Booster Vacuum Switch Check
30..................
Disc Brake Pad Check and Replacement 31.....
Disc Brake Rotor Check 32.....................
Brake Disc Thickness Check 32.................
Brake Disc Run-out Check and Correction 33....
BRAKE PEDAL 34..........................
HYDRAULIC BRAKE BOOSTER (HBB)
36....................
HBB BUZZER 40......
MASTER CYLINDER AND BRAKE
BOOSTER 41......
Master Cylinder 43.............................
FRONT DISC BRAKE 44....................
REAR DISC BRAKE 49......................
LOAD SENSING PROPORTIONING
VALVE 54..........


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BASIC BRAKE SYSTEM -General Information35A-3
GENERAL INFORMATION
The brake system offers high dependability and durability along with improved braking performance and
brake sensitivity.
ItemsSpecifications
Hydraulic brake boosterMaster cylinder typeSingle type (with center valve)
(HBB) Master cylinder I.D. mm22.22
Boosting ratio5.4
Master cylinderTypeTandem type
I.D. mm23.81
Brake boosterTypeVacuum type, tandem
Effective dia. of power cylinder mm216 + 217
Boosting ratio6.5
Rear wheel hydraulic pressure control type Electronic brake-force distribution (EBD)
Load sensing proportioning
valveDecompression ratio0.3
Front brakesTypeFloating caliper, 2 piston, ventilated disc
Disc effective dia.¢
thickness mm241¢
26
Wheel cylinder I.D. mm45.4
Pad thickness mm10.0
Clearance adjustmentAutomatic
Rear brakesTypeFloating caliper, 1 piston, ventilated disc
Disc effective dia.¢
thickness mm256¢
22
Wheel cylinder I.D. mm44.5
Pad thickness mm10.0
Clearance adjustmentAutomatic
Brake fluidDOT3 or DOT4


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