AT05Y±01
D00910
Q07487
SST
AT0103
± AUTOMATIC TRANSMISSIONATF TEMPERATURE SENSOR
AT±5
1953 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
ATF TEMPERATURE SENSOR
ON±VEHICLE REPAIR
CAUTION:
When working with FIPG material, you must observe the follow-
ing items.
Using a razor blade and gasket scraper, remove all the old
FIPG material from the gasket surfaces.
Thoroughly clean all components to remove all the loose
material.
Clean both sealing surfaces with a non±residue solvent.
Apply FIPG in an approx. 1 mm (0.04 in.) wide bead along
the sealing surface.
Parts must be assembled within 10 minutes of application.
Otherwise, the FIPG material must be removed and reap-
plied.
1. REMOVE DRAIN PLUG WITH GASKET AND DRAIN
AT F
2. REMOVE OIL PAN
NOTICE:
Some fluid will remain in the oil pan.
(a) Remove the 19 bolts.
(b) Install the blade of SST between the transmission case
and oil pan, cut off applied sealer, and remove the oil pan.
SST 09032±00100
NOTICE:
When removing the oil pan, be careful not to damage the oil
pan flange.
3. EXAMINE PARTICLES IN PAN
Remove the magnets and use them to collect steel particles.
Carefully look at the foreign matter and particles in the pan and
on the magnets to anticipate the type of wear you will find in the
transmission.
Steel (magnetic) ... bearing, gear and clutch plate wear
Brass (non±magnetic) ... bushing wear
BE0H7±04
I04062
1 2
3 4
Pushed inFree
I04063
Wire Harness Side
I04064
w/ Rear spoiler type w/o Rear spoiler BE±70
± BODY ELECTRICALSTOP LIGHT SYSTEM
2371 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSPECTION
1. INSPECT STOP LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
Switch pin free
(Pedal depressed)±No continuity
Switch pin pushed in
(Pedal released)1 ± 2Continuity
Switch pin free
(Pedal depressed)±No continuity
Switch pin pushed in
(Pedal released)3 ± 4Continuity
If continuity is not as specified, replace the switch.
2. INSPECT STOP LIGHT SWITCH CIRCUIT
(See page DI±839)
Disconnect the connector from the switch and inspect the con-
nector on the wire harness side, as shown.
Tester connectionConditionSpecified condition
2 ± GroundConstantBattery positive voltage
If circuit is not as specified, inspect the power source or wire
harness.
3. INSPECT HI±MOUNTED STOP LIGHT CONTINUITY
Using an ohmmeter, check that continuity exists between termi-
nals.
If continuity is not as specified, replace the light assembly or
bulb.
B01875
Fuel
Pump
Connector
B01998
New
Gasket
New
Gasket
FI1654
SST
Fulcrum Length
30 cm
± SFI (2JZ±GE)SFI SYSTEM
SF±3
1469 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
8. FUEL SYSTEM
(a) When disconnecting the high pressure fuel line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch OFF.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
(7) Reconnect the fuel pump connector.
(b) When connecting the flare nut or union bolt on the high
pressure pipe union, observe these procedures:
(1) Union Bolt Type:
Always use a new gasket.
(2) Union Bolt Type:
Tighten the union bolt by hand.
(3) Union Bolt Type:
Tighten the union bolt to the specified torque.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(4) Flare Nut Type:
Apply a light coat of engine oil to the flare and tight-
en the flare nut by hand.
(5) Flare Nut Type:
Using SST, tighten the flare nut to the specified
torque.
SST 09631±22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque:
30 N´m (310 kgf´cm, 22 ft´lbf) for using SST
38 N´m (387 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
P09286
New O±ring
CORRECT
WRONG Grommet
Injector
Delivery Pipe
B01575
O±Ring Delivery Pipe
Grommet
Spacer Insulator
O±Ring
B02046
Push
B02045
Push Pull
SF±4
± SFI (2JZ±GE)SFI SYSTEM
1470 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(c) Observe these precautions when removing and installing
the injectors.
(1) Never reuse the O±ring.
(2) When placing a new O±ring on the injector, take
care not to damage it in any way.
(3) Coat a new O±ring with spindle oil or gasoline be-
fore installing±never use engine, gear or brake oil.
(d) Install the injector to the delivery pipe and intake manifold
as shown in the illustration.
Before installing the injector, must apply spindle oil or gas-
oline on the place where a delivery pipe or an intake man-
ifold touches an O±ring of the injector.
(e) Observe these precautions when disconnecting the fuel
tube connector (quick type):
(1) Check if there is any dirt like mud on the pipe and
around the connector before disconnecting them
and clean the dirt away.
(2) Be sure to disconnect with hands.
(3) When the connector and the pipe are stuck, push
and pull the connector to free to disconnect and pull
it out. Do not use any tool at this time.
(4) Inspect if there is any dirt or the likes on the seal sur-
face of the disconnected pipe and clean it away.
(5) Prevent the disconnected pipe and connector from
damaging and mixing foreign objects by covering
them with a vinyl bag.
(f) Observe these precautions when connecting the fuel
tube connector (quick type):
(1) Check if there is any damage or foreign objects on
the connected part of the pipe.
(2) Match the axis of the connector with axis of the pipe,
and push in the connector until the connector
makes a ºclickº sound. In case the connections is
tight, apply little amount of new engine oil on the tip
of the pipe.
R07928
F04238
16 inch wheel
17 inch wheelApprox. 25 mm (0.984 in.)
Approx. 25 mm (0.984 in.)
R11097
± SUSPENSION AND AXLETIRE AND WHEEL
SA±3
2003 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
3. INSPECT WHEEL BALANCE
(a) Check and adjust the off±the±car balance.
(b) If necessary, check and adjust the on±the±car balance.
Unbalance after adjustment: 8.0 g (0.018 lb) or less
NOTICE:
Adhere the sticking type balance weight to the flat
position shown in the illustration.
Push the balance weight securely with a finger to ad-
here it to the position.
(Pushing force: 10 kgf/more than 2 secs.)
After cleaning the surface which the balance weight
will be adhered to of dirt, oil and water with a cleaning
detergent, adhere the balance weight to the surface.
Do not touch the sticking surface of the tape.
Do not use the once used balance weight.
Please use the TOYOTA genuine sticking type bal-
ance weight.
4. CHECK WHEEL BEARING LOOSENESS
(a) Check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
(b) Check the axle hub deviation.
Maximum: 0.05 mm (0.0020 in.)
5. CHECK FRONT SUSPENSION FOR LOOSENESS
6. CHECK STEERING LINKAGE FOR LOOSENESS
7. CHECK BALL JOINT FOR LOOSENESS AND
EXCESSIVE PLAY (See page SA±34)
8. CHECK SHOCK ABSORBER WORKS PROPERLY
Check for oil leak
Check mounting bushings for wear
Bounce front and rear of the vehicle
R15898
SST
SST
R00055
SST
R00045SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA±75
2075 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
6. INSTALL DRIVE PINION BEARING OUTER RACES
AND ADJUSTING WASHER
HINT:
The adjusting washer is used for adjusting the tooth con-
tact pattern. 42 types of washer with different thicknesses
are available.
First fit a washer with the same thickness as the washer
which was removed, then after checking the tooth contact
pattern, replace the washer with one of a different thick-
ness if necessary.
When removing an adjusting washer, be sure to replace
it with a new one.
(a) Using SST and a press, install the front bearing outer
race.
SST 09950±60020 (09951±00710),
09950±70010 (09951±07150)
(b) Using SST and a press, install a new adjusting washer to
the rear bearing outer race.
SST 09255±10012, 09950±70010 (09951±07150)
7. INSTALL REAR BEARING TO DRIVE PINION
Using SST and a press, install the rear bearing.
SST 09502±24010
8. TEMPORARILY INSTALL DRIVE PINION, FRONT
BEARING, OIL SLINGER AND COMPANION FLANGE
(a) Install the drive pinion in the differential carrier.
(b) Using SST and a press, install the front bearing on the
drive pinion.
SST 09316±60011 (09316±00011), 09608±04031
HINT:
Assemble the spacer and oil seal after adjusting the tooth con-
tact pattern.
(c) Install the oil slinger.
SA0SI±01
F01983
64 (650, 47)
27 (280, 20)
18 (185, 13)
Shock Absorber
With Coil SpringWasher
Cushion
Suspension
Support
Upper Insulator
Collar
Cushion
Spring Bumper
Coil Spring
110 (1,120, 81)
110 (1,120, 81)HID Type Headlight:
Height Control
Sensor linkShock
Absorber No.2 Lower Suspension Arm
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
110 (1,120, 81)
30 (305, 22)
Lower Cup
SA±86
± SUSPENSION AND AXLEREAR SHOCK ABSORBER
2086 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REAR SHOCK ABSORBER
COMPONENTS
SA0SP±01
F03424
Upper Suspension Arm
64 (650, 47)
88 (900, 65)
18 (185, 13)
88 (900, 65)
Shock Absorber With
Coil Spring
Washer
Drive Shaft
Suspension Member Brace
110 (1,120, 81)
30 (305, 22)
289 (2,950, 213)
50 (510, 37)
X6
HID Type Headlight:
Height Control
Sensor Link
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part Cotter Pin
Lock Cap
110 (1,120, 81)
110 (1,120, 81)
No.2 Lower Suspension Arm
83 (850, 61)
108 (1,100, 80)
75 (765, 55)
± SUSPENSION AND AXLEREAR UPPER SUSPENSION ARM
SA±93
2093 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REAR UPPER SUSPENSION ARM
COMPONENTS