2000 LEXUS GS400 engine

PP1XM±01
± PREPARATIONENGINE MECHANICAL (2JZ±GE)
PP±7
59 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
SSM (Special Service Materials)
08826±00080Seal Packing Black or equivalent
(FIPG)No.1, No.3 camshaft bearing cap
Cylinder head cover
Rear oil seal retainer
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentDrive plate bolt
Heater union
Torque converter clutch bolt
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentIdler pulley povot bolt

PP0O2±02
± PREPARATIONBODY ELECTRICAL
PP±93
145 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerEngine coolant temperature sender gauge, Engine oil level warn-
ing switch, Seat heater
SyphonBrake fluid level warning switch
Oil bathEngine oil level warning switch
Bulb (1.4 W)Defogger switch
Bulb (3.4 W)Fuel sender gauge, Engine coolant temperature receiver gauge,
Seat belt warning relay
Dry cell batteryFuel sender gauge, Power mirror
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
Torque wrench
Clip removerFor removing cowl louver
Masking tapeRear window defogger wire
Tin foilRear window defogger wire

Z10210
SST
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
PR±11
1998 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(i) Using SST, tighten the adjusting nut.
SST 09922±10010
Torque: 50 N´m (515 kgf´cm, 37 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 34.5 cm (13.6 in.).
2. INSPECT JOINT ANGLE (See page PR±12)
NOTICE:
The joint angle should by all means be checked when the
propeller shaft is removed and installed.
3. INSTALL 2 HEAT INSULATORS
(a) Install the heat insulator and torque the 4 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Install the heat insulator and torque the 6 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
4. INSTALL EXHAUST PIPE ASSEMBLY
(a) Connect the exhaust pipe assembly to the O±rings.
(b) 2JZ±GE Engine:
Install the 3 bolts, nuts and 2 gaskets to the exhaust man-
ifold. Torque the bolts.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
(c) 1UZ±FE Engine:
Install the 4 bolts, nuts and 2 gaskets to the exhaust man-
ifold. Torque the bolts.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
(d) Install the front floor center brace and torque the 2 bolts.
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
(e) Connect the heated oxygen sensor.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
HINT:

Before installing the oxygen sensor, twist the sensor wire
counterclockwise 3 and 1/2 turns.

After installing oxygen sensor, check that the sensor wire
should not twist. If it is twisted, remove the oxygen sensor
and reinstall it.

PR02X±01
F02410
Front Floor Center Brace Heat InsulatorAdjusting Washer
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable partFront Floor Center Brace
7.4 (75, 65 in.´lbf)
44 (450, 33)
44 (450, 33)
Heated Oxygen Sensor
O±Ring
Exhaust Pipe Assembly
44 (450, 33)







Gasket

Gasket
44 (450, 33)
44 (450, 33)
7.4 (75, 65 in.´lbf)
O±Ring
2JZ±GE Engine:
1UZ±FE Engine:


Gasket


44 (450, 33)
Exhaust Pipe Assembly
5.4 (55, 48 in.´lbf)
Heat Insulator
79 (805, 58)
79 (805, 58)
37 (375, 27)
Propeller Shaft Assembly


5.4 (55, 48 in.´lbf)
Heated Oxygen Sensor Heated Oxygen Sensor
PR±2
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1989 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
PROPELLER SHAFT ASSEMBLY
COMPONENTS

PR02Y±01
Z10210
SST
F02412
Matchmarks
F02408
Matchmarks
PR±4
± PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1991 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. REMOVE EXHAUST PIPE ASSEMBLY
(a) Disconnect the heated oxygen sensor.
(b) Remove the 2 bolts and front floor center brace.
(c) Disconnect the exhaust pipe assembly from the O±rings.
(d) 2JZ±GE Engine:
Remove the 3 bolts, nuts and 2 gaskets from the exhaust
manifold.
(e) 1UZ±FE Engine:
Remove the 4 bolts, nuts and 2 gaskets from the exhaust
manifold.
(f) Remove the exhaust pipe assembly.
2. REMOVE 2 HEAT INSULATORS
(a) Remove the 6 bolts and heat insulator.
(b) Remove the 4 bolts and heat insulator.
3. REMOVE PROPELLER SHAFT
(a) Using SST, loosen the adjusting nut until it can be turned
by hand.
SST 09922±10010
HINT:
Use 2 of the same type of SST.
(b) Place matchmarks on the transmission companion flange
and flexible coupling.
(c) Remove the 3 bolts installed from the transmission side.
NOTICE:
The bolts installed from the propeller shaft side should not
be removed.
(d) Place matchmarks on the differential companion flange
and flexible coupling.
(e) Remove the 3 bolts installed from the differential side.
NOTICE:
The bolts installed from the propeller shaft side should not
be removed.

SS0FN±01
SS±14
±
170 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Engine drain plug x Cylinder block3030022
Water pump x Cylinder block2121015
Water pump x No.2 water bypass pipe2121015
Generator x Water pump4040030
Generator x Cylinder block4040030
Water bypass outlet x Cylinder head9.09080 in.´lbf
Water pump pulley x Water pump1414010
Water inlet x Water pump9.09080 in.´lbf
Oil cooler x Radiator lower tank8.38574 in.´lbf
Oil cooler x Oil cooler pipe14.715011
Upper radiator support x Body13.513510
Electric cooling fan x Radiator5.05044 in.´lbf

SS0C5±02
SS±42
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
198 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
AUTOMATIC TRANSMISSION
SERVICE DATA
Line pressure (Wheel locked)
Idling
D position
R position
Stall
D position
R position
395 ± 455 kPa (4.0 ± 4.6 kgf´cm2, 57 ± 65 psi)
0
1,200 ± 1,360 kPa (12.2 ± 13.8 kgf´cm
2, 174 ± 196 psi)
1,655 ± 1,960 kPa (16.9 ± 19.8 kgf´cm2, 240 ± 282 psi)
Engine stall revolution (D position)
1UZ±FE
2JZ±GE
2,250 ± 150 rpm
2,700 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (N position and A/C OFF)
1UZ±FE
2JZ±GE
750 ± 50 rpm
700 ± 50 rpm
Drive plate runoutMax.
Torque converter clutch sleeve runout Max.
Torque converter clutch installation (Correct distance) 1UZ±FE
2JZ±GE0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 17.1 mm (0.673 in.)
More than 0.1 mm (0.004 in.)
Extension housing oil seal drive in depth from flat end2.0 mm (0.079 in.)
Shift schedule (1UZ±FE / NORM and PWR mode)
Differential gear ratio 3.266
D, 4 position
(Throttle valve fully opened) 1 "2
2 " 3
3 " 4
4 " 5
5 " 4
4 " 3
3 " 2
2 " 1
(Throttle valve fully closed) 4 " 5
5 " 4
3 position
(Throttle valve fully opened) 1 " 2
2 " 3
4 " 3
3 " 2
2 " 1
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 " 1
63 ± 73 km/h (39 ± 45 mph)
93 ± 105 km/h (58 ± 65 mph)
143 ± 161 km/h (89 ± 100 mph)
209 ± 230 km/h (130 ± 143 mph)
202 ± 218 km/h (126 ± 135 mph)
135 ± 148 km/h (84 ± 92 mph)
79 ± 87 km/h (49 ± 54 mph)
42 ± 49 km/h (26 ± 30 mph)
33 ± 39 km/h (21 ± 24 mph)
24 ± 30 km/h (15 ± 19 mph)
63 ± 73 km/h (39 ± 45 mph)
93 ± 105 km/h (58 ± 65 mph)
152 ± 167 km/h (94 ± 104 mph)
79 ± 87 km/h (49 ± 54 mph)
42 ± 49 km/h (26 ± 30 mph)
63 ± 73 km/h (39 ± 45 mph)
103 ± 111 km/h (64 ± 69 mph)
42 ± 49 km/h (26 ± 30 mph)
17 ± 23 km/h (11 ± 14 mph)

SS0F9±01
SS±46
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
202 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transmission output flange x Output shaft1261,28093
Extension housing x Transmission case3434525
Solenoid wiring clamp set bolt101007
Oil strainer x Valve body101007
Oil pan x Transmission case7.47565 in.´lbf
Drain plug2020515
Shift solenoid valve SLU and SLN lock plate set bolt101007
Shift solenoid valve SLT lock plate set bolt101007
Shift solenoid valve x Valve body101007
Valve body x Transmission case101007
Shift lever assembly x Body8.38574 in.´lbf
Control shaft x Control lever131289
Shift lock control unit assembly x Shift lever plate2.02017 in.´lbf
Shift lever housing set bolt and nut3.94035 in.´lbf
Exhaust manifold with TWC set nut 2JZ±GE3940029
Heated oxygen sensor x Front exhaust pipe4445033
Front floor center brace x Body7.47565 in.´lbf
Front exhaust pipe x Exhaust manifold 2JZ±GE4445033
Front exhaust pipe x Front TWC 1UZ±FE4445033
Front TWC x Exhaust manifold 1UZ±FE6263046
Pipe support bracket x Transmission4445033
Center exhaust pipe x Tail pipe4445033
Front exhaust pipe x Center exhaust pipe4445033
Heat insulator x Body5.45548 in.´lbf
Shift control rod x Shift lever assembly131309
Oil cooler pipe union nut4445033
Oil cooler pipe clamp set bolt5.45548 in.´lbf
Flywheel housing under cover x Transmission housing 1UZ±FE1818513
Torque converter clutch x Drive plate4849035
Engine rear mounting x Body2627020
Starter x Transmission 2JZ±GE3738027
Transmission x Engine 17 mm head
14 mm head72
37730
38053
27
Drive plate x Crankshaft8385061