Page 183 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Gear selection control cable. Gear engagement control cable.
B2CP3CKDB2CP3CLD
Left hand drive Right hand drive Left hand drive Right hand drive
Length A 730 ± 3 mm Length G 700 ± 3 mm
Length B 937.5 ± 7.5 mm Length H 983 ± 7.5 mm
Note : See adjustments: page 181
Page 185 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX CONTROLS
Engines : 6FZ - RFN - RLZ - RHY
Tools.
[1]Tool for positioning the gearbox control lever8605-T Tool kit 9040-T
Adjustments.
Cables should be adjusted each time the gearbox, gear controls or power unit are removed.
Adjustment principles :
- Lock the gear lever in neutral position, using tool [1].
- Position the gearbox in neutral.
- Anchor the ball-joints on the gearbox levers.
- Lock the cable lengths with the ball-joint locking keys.
Inside the vehicle.
- Remove the central console (See corresponding operation).
- Remove the plastic blank at (a).
- Insert tool[1]fully and rotate a quarter turn to lock the gear control lever.
- At neutral.
B2CP3E7C
Page 186 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX CONTROLS
Engines : 6FZ - RFN - RLZ - RHY
Adjustments (continued)
Under the bonnet.
- Remove the air filter assembly.
- Unlock the gear engagement cable ball-joint(b).
- Unlock the gear selection cable ball-joint(c).
- Make sure the gear levers (engagement and selection)are in neutral position.
- Lock the cable lengths with the ball-joint locking keys.
- Remove the tool [1].
Checks.
- Remove the tool[1].
- Check that all the gears engage without «tightness».
- Check that the gear lever moves identically forwards and backwards and to right and left. If not :
- Repeat the adjustment.
- Refit the console and the air filter assembly.
B2CP3E8CB2CP3E9C
Page 192 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Gear selection control cable. Gear engagement control cable.
B2CP3CRDB2CP3CSD
Left hand drive Right hand drive Left hand drive Right hand drive
Length A 750 ± 3 mm Length C 771 ± 3 mm
Length B 1012 ± 7.5 mm Length D 1094 ± 7.5 mm
Note : See adjustment page 190.
Page 194 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX CONTROLS
Engines : XFX – RHZ – 4HX
Tools.
[1]Tool for positioning the gearbox control lever8605-T Tool kit 9040-T
Adjustments.
Cables should be adjusted each time the gearbox, gear controls or power unit are removed.
Adjustment principles :
- Lock the gear lever in neutral position, using tool [1].
- Position the gearbox in neutral.
- Anchor the ball-joints on the gearbox levers.
- Lock the cable lengths with the ball-joint locking keys.
Inside the vehicle.
- Remove the central console (See corresponding operation).
- Remove the plastic blank at(a).
- Insert tool [1]fully and rotate a quarter turn to lock the gear control lever.
- At neutral.
B2CP3E7C
Page 195 of 259
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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX CONTROLS
Engines : XFX – RHZ – 4HX
Adjustments (continued)
Under the bonnet.
- Remove the air filter assembly.
- Unlock the gear engagement and selection cable ball-joint(b).
- Make sure the gear levers (engagement and selection) are in neutral position.
- Lock the cable lengths with the ball-joint locking keys.
- Remove the tool [1].
Checks.
- Remove the tool [1].
- Check that all the gears engage without «tightness».
- Check that the gear lever moves identically forwards and backwards and to right and left. If not :
- Repeat the adjustment.
- Refit the console and the air filter assembly.
B2CP3EBC
Page 225 of 259

Downloaded from www.Manualslib.com manuals search engine SPECIFICATIONS OF POWER-ASSISTED STEERING
222
Engines : 6FZ - RFN - RLZ - XFX - RHY - RHZ - 4HX
AXLES
SUSPENSION
STEERING
B3EP127D
Engines
Engines
6FZ RFR RJX
RHY RHZ 4HX
XFXZF
SAGINAWFalling
Constant100 bars 129 mm Supplier Flow type Adjustment pressure Pulley diameter Steering rack
travel
(mm)Pinion RackNumber of
turns of the
wheelSteering
ratio
Inner OuterAngle of lock Number of teeth
6FZ RFR
RJX RHY RHZ2x83
XFX 4HX2x74 3 34.29° 31.58°50.4/139.74° 35.65°
9333.3
Tightening torques m.daN
Engines EW-DW ES9J4
(12) Vis(13) Vis
(14) Vis2.2 ± 0.3 2.5 ± 0.6
Engine XFX : A converter, integral with the valve,
modulates the assistance according to the vehicle
speed.
Length of steering rods (Adjustment)
between ball-joints =362 mm.
Power-assisted steering hydraulic circuit.
The oil supplies both the steering circuit and the
suspension circuit. Petrol engine : A power-assisted steering pressure switch
is installed on the hydraulic piping, between the high
pressure pump and the steering valve.
Page 236 of 259
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BRAKES
BLEEDING AND FILLING THE BRAKING SYSTEM
Bleeding, filling (continued).
Bleeding the secondary circuit.
NOTE : The bleeding apparatus is connected on the brake reservoir.
- Use LEXIAorPROXIAdiagnostic tools.
Select the menu corresponding to the vehicle :
- ABS menu.
- ESP menu.
- Follow the instructions on the diagnostic tool.
- At the end of the bleeding process, check and top up, if necessary, the brake fluid level.
- Check that the brake pedal travel has not been lengthened, otherwise repeat the bleeding procedure.
- Remove the tools.