1999 TOYOTA CAMRY susp

AC21T±01
AC±14
± AIR CONDITIONINGTROUBLESHOOTING
2496 Author: Date:
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
No blower operation
4. HTR Fuse
5. Heater main relay
6. Blower motor
7. Blower resistor
8. Blower speed control switch
9. Wire harness±
AC±70
AC±63
AC±64
AC±84
±
No air temperature control1. Engine coolant volume
2. A/C control assembly±
AC±80
No air inlet control1. A/C control assemblyAC±80
No air outlet control
1. HTR Fuse
2. Air outlet servomotor
3. Mode switch±
AC±65
AC±84
No compressor operation
1. Refrigerant volume
2. A.C Fuse
3. HTR Fuse
4. Magnetic clutch relay
5. Magnetic clutch
6. Compressor
7. Pressure switch
8. Heater main relay
9. Blower speed control switch
10.A/C switch
11. *1 ECM
*
2 A/C amplifier
12.Wire harness
AC±3
±
±
AC±71
AC±39
AC±39
AC±67
AC±70
AC±84
AC±84
DI±218
AC±88
±
No compressor operates intermittently
1. Refrigerant volume
2. Condenser fan
3. Pressure switch
4. *1 ECM
*2 A/C amplifier
5. Thermistor
6. Wire harnessAC±3
AC±74
AC±67
DI±218
AC±88
AC±24
±
No cool air comes out
1. Refrigerant volume
2. Refrigerant pressure
3. Drive belt
4. Compressor lock sensor
5. Magnetic clutch
6. Compressor
7. Pressure switch
8. Thermistor
9. A/C switch
10.*1 ECM
*2 A/C amplifier
11. Wire harnessAC±3
AC±3
AC±16
AC±16
AC±39
AC±39
AC±67
AC±24
AC±84
DI±218
AC±88
±

Q10054
RH Fender Apron seal
RR Engine Mounting
Stabilizer Bar
10 (100, 7)RH Rear
Lower Brace
Steering Return Pipe
19 (195, 14)
FR Engine Mounting
Stabilizer Bar Link
Front Suspension
Member


Front Exhaust Pipe
RH Front Lower Brace
LH Engine Mounting
66 (670, 48)
64 (650, 47)
39 (400, 29)
181 (1,850, 134)
LH Rear Lower Brace
32 (330, 24)
36 (370, 27)
181 (1,850, 134)
127 (1,300, 94)80 (820, 59)
TMC Made : 80 (820, 59)
TMMK Made :
Green Color Bolt : 66 (670, 48)
Silver Color Bolt : 44 (450, 32)
TMC Made : 80 (820, 59)
TMMK Made :
Green Color Bolt : 66 (670, 48)
Silver Color Bolt : 44 (450, 32)LH Front
Lower Brace
36 (370, 27)181 (1,850, 134)
56 (570, 41)





Gasket
62 (630, 46)
Tie Rod End
Lock Nut Cap
Engine Under CoverLH Fender Liner
Gasket


Exhaust Pipe No.1 Support Bracket
33 (330, 24)
33 (330, 24)
Exhaust Pipe
ClampLH Fender Liner
LH Fender Apron Seal

Cotter Pin
49 (500, 36)
294 (3,000, 217)
Center Engine Under Cover
N´m (kgf´cm, ft´lbf): Specified torque

Non±reusable part AX±18
± AUTOMATIC TRANSAXLE (A140E)AUTOMATIC TRANSAXLE UNIT
1911 Author: Date:

AUTOMATIC TRANSAXLEPREPARATION ±
AX±9
(09351±32111)Side Bearing Race Replacer
(09351±32120)Overdrive Bearing Replacer
(09351±32130)Handle
(09351±32140)Oil Seal Replacer
(09351±32150)Oil Seal Replacer
(09351±32190)Measure Terminal
(09351±32200)No.3 Piston Spring Compressor
09502±10012Differential Side Bearing Puller


09564±32011Differential Preload Adaptor
09710±28020Front Suspension Bushing Tool
Set

(09710±08040)Bushing Replacer

09950±00020Bearing Remover
RECOMMENDED TOOL
09031±00030Pin Punch .
AX0ER±02

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±30
6. REMOVE TRANSAXLE CAP
(a) Remove the bolt.
(b) Using pliers, pull out the drive pinion cap.
(c) Remove the O±rings from the cap.
7. MEASURE DRIVE PINION PRELOAD
Using a small torque wrench, measure the drive pinion
preload.
Preload (Reused bearing at starting):
0.5±0.8 N´m (5±8 kgf´cm, 4.3±6.9 in.´lbf)
The total preload measured in step 1 minus the drive pin-
ion preload equals 0.1±0.2 N´m (1.3±2.0 kgf´cm, 1.1±1.7
in.´lbf). If the result is not within this specification, the side
bearing preload is suspect.
8. REMOVE COUNTER DRIVEN GEAR
(a) Using a chisel and hammer, loosen the staked part of the
nut.
(b) Using SST to hold the gear, remove the nut.
SST 09330±00021, 09350±32014 (09351±32032)

AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±30
6. REMOVE TRANSAXLE CAP
(a) Remove the bolt.
(b) Using pliers, pull out the drive pinion cap.
(c) Remove the O±rings from the cap.
7. MEASURE DRIVE PINION PRELOAD
Using a small torque wrench, measure the drive pinion
preload.
Preload (Reused bearing at starting):
0.5±0.8 N´m (5±8 kgf´cm, 4.3±6.9 in.´lbf)
The total preload measured in step 1 minus the drive pin-
ion preload equals 0.1±0.2 N´m (1.3±2.0 kgf´cm, 1.1±1.7
in.´lbf). If the result is not within this specification, the side
bearing preload is suspect.
8. REMOVE COUNTER DRIVEN GEAR
(a) Using a chisel and hammer, loosen the staked part of the
nut.
(b) Using SST to hold the gear, remove the nut.
SST 09330±00021, 09350±32014 (09351±32032)

BE09Z±03
BE±2
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2222 Author: Date:
PROBLEM SYMPTOMS TABLE
POWER OUTLET
SymptomSuspect AreaSee page
Electric power source cannot be taken out of the power outlet
11. Battery
12.POWER OUTLET Fuse (I/P J/B No.1)
13.Wire Harness±
±
±
HEADLIGHT AND TAILLIGHT SYSTEM (USA)
SymptomSuspect AreaSee page
Headlight does not light.
(Taillight is normal)1. HEAD±(LH, RH) Fuse (E/G Room J/B No.2)
2. Headlight Bulb
3. Wire Harness±
±
±
Headlight does not light.
(Taillight does not light up)
1. HEAD±(LH, RH) Fuse (E/G Room J/B No.2)
2. Headlight Control Relay (E/G Room J/B No.2)
3. Headlight Bulb
4. Wire Harness±
BE±24
±
±
Only one side light does not light.
1. HEAD±(LH, RH) Fuse (E/G Room J/B No.2)
2. Headlight Bulb
3. Wire Harness±
±
±
ºLo±Beamº does not light.
1. Headlight Bulb
2. Light Control Switch
3. Wire Harness±
BE±24
±
ºHi±Beamº does not light.
1. Headlight Dimmer Switch
2. Light Control Switch
3. Wire HarnessBE±24
BE±24
±
ºFlashº does not light.1. Headlight Dimmer Switch
2. Wire HarnessBE±24
±
ºAuto Turn±off Systemº does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. DOME Fuse (E/G Room J/B No.2)
3. Integration Relay (I/P J/B No.2)
4. Door Courtesy Switch (Driver's)
5. Ignition Switch
6. Wire Harness±
±
BE±14
BE±24
BE±14
±
Taillight does not light. (Headlight does not light)
1. Light Control Switch
2. Integration Relay (I/P J/B No.1)
3. Wire HarnessBE±24
BE±14
±
Taillight does not light.
(Headlight is normal)
1. TAIL Fuse (I/P J/B No.1)
2. Taillight Control Relay (I/P J/B No.1)
3. Light Control Switch
4. Integration Relay (I/P J/B No.1)
5. Wire Harness±
BE±24
BE±24
BE±14
±
Only one side light does not light.1. Bulb
2. Wire Harness±
±
Rear Combination light does not light.
1. Bulb
2. Light Failure Sensor
3. Wire Harness±
BE±37
±
ºAuto Turn±off Systemº does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. Integration Relay (I/P J/B No.1)
3. Door Courtesy Switch (Driver's)
4. Wire Harness±
BE±14
BE±32
±

± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±3
2223 Author: Date:
HEADLIGHT AND TAILLIGHT SYSTEM (CANADA)
SymptomSuspect AreaSee page
Headlight does not light.
(Taillight is normal)1. Wire Harness±
Headlight does not light.
(Taillight does not light up)1. Wire Harness±
Only one side light does not light.
1. Headlight Bulb
2. HEAD LO (LH, RH) Fuse (E/G Room R/B No.2)
3. Wire Harness±
±
±
ºLo±Beamº does not light.
1. Headlight Bulb
2. HEAD LO (LH, RH) Fuse (E/G Room R/B No.2)
3. Headlight Control Relay (E/G Room J/B No.2)
4. Integration Relay (I/P J/B No.1)
5. Light Control Switch
6. Wire Harness±
±
BE±24
BE±14
BE±24
±
ºHi±Beamº does not light.
1. Headlight Bulb
2. ECU±B Fuse (E/G Room J/B No.2)
3. HEAD HI (LH, RH) Fuse (E/G Room J/B No.2)
4. DRL Fuse (E/G Room R/B No.2)
5. Daytime Running Light Relay No.2
(E/G Room R/B No.2)
6. Daytime Running Light Relay No.3
(E/G Room R/B No.2)
7. Daytime Running Light Relay No.4
(E/G Room R/B No.2)
8. Daytime Running Light Relay (Main)
9. Headlight Dimmer Switch
10.Wire Harness±
±
±
±
±
BE±24
±
BE±24
±
BE±24
BE±24
BE±24
±
ºFlashº does not light.
1. Headlight Bulb
2. ECU±B Fuse (E/G Room J/B No.2)
3. HEAD HI (LH, RH) Fuse (E/G Room J/B No.2)
4. DRL Fuse (E/G Room R/B No.2)
5. Daytime Running Light Relay No.2
(E/G Room R/B No.2)
6. Daytime Running Light Relay No.3
(E/G Room R/B No.2)
7. Daytime Running Light Relay No.4
(E/G Room R/B No.2)
8. Daytime Running Light Relay (Main)
9. Headlight Dimmer Switch
10.Wire Harness±
±
±
±
±
BE±24
±
BE±24
±
BE±24
BE±24
BE±24
±
ºAuto Turn±off Systemº does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. DOME Fuse (E/G Room J/B No.2)
3. Integration Relay (I/P J/B No.2)
4. Door Courtesy Switch (Driver's)
5. Ignition Switch
6. Wire Harness±
±
BE±14
BE±24
BE±14
±
Headlight does not light with engine running and light control SW
OFF.
1. Headlight Bulb
2. ECU±B Fuse (E/G Room J/B No.2)
3. GAUGE Fuse (I/P J/B No.1)
4. HEAD HI (LH, RH) Fuse (E/G Room J/B No.2)
5. Daytime Running Light Relay (Main)
6. Wire Harness
7. Other Parts*±
±
±
±
BE±24
±
±

BE±4
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2224 Author: Date:
Taillight does not light.
(Headlight does not light)1. Integration Relay (I/P J/B No.1)
2. Light Control Switch
3. Wire HarnessBE±14
BE±24
±
Taillight does not light.
(Headlight is normal)
1. TAIL Fuse (I/P J/B No.1)
2. Taillight Control Relay (I/P J/B No.1)
3. Integration Relay (I/P J/B No.1)
4. Light Control Switch
5. Wire Harness±
BE±24
BE±14
BE±24
±
Only one side light does not light.1. Bulb
2. Wire Harness±
±
Rear Combination light does not light.
1. Bulb
2. Light Failure Sensor
3. Wire Harness±
BE±37
±
ºAuto Turn±off Systemº does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. Integration Relay (I/P J/B No.1)
3. Door Courtesy Switch (Driver's)
4. Wire Harness±
BE±14
BE±24
±
*Terminal L of generator and parking brake switch
TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
ºHazardº and ºTurnº do not light up.
1. Hazard Warning Switch
2. Turn Signal Flasher
3. Wire HarnessBE±30
BE±30
±
The flashing frequency is abnormal.
1. Bulb
2. Turn Signal Switch
3. Wire Harness±
BE±30
±
Hazard warning light does not light up.
(Turn is normal.)1. HORN Fuse (E/G Room J/B No.2)
2. Wire Harness±
±
Hazard warning light does not light up in one direction.1. Hazard Warning Switch
2. Wire HarnessBE±30
±
*1Turn signal does not light up.
1. Ignition Switch
2. TURN Fuse (I/P J/B No.1)
3. Turn Signal Switch
4. Wire HarnessBE±14
±
BE±30
±
*2Turn signal does not light up.
1. TURN Fuse (I/P J/B No.1)
2. Turn Signal Switch
3. Wire Harness±
BE±30
±
Turn signal does not light up in one direction.1. Turn Signal Switch
2. Wire HarnessBE±30
±
Only one bulb does not light up.1. Bulb
2. Wire Harness±
±
*1: Combination meter, wiper and washer do not operate.
*
2: Combination meter, wiper and washer are normal.
INTERIOR LIGHT SYSTEM
SymptomSuspect AreaSee page
ºIlluminated Entry Systemº does not operate.
1. Door Courtesy Switch
2. Integration Relay (I/P J/B No.1)
3. Wire HarnessBE±32
BE±14
±
Only one interior light does not light up.1. Bulb
2. Wire Harness±
±
Interior light does not light up (All).1. DOME Fuse (E/G Room J/B No.2)
2. Wire Harness±
±