Page 3018 of 4592
MX04S±01
Z19302
Ring GearOuter Race and Side Bearing
Pinion Thrust Washer
Pinion Gear
Pinion Shaft
Side Gear
Side Gear Thrust Washer Side Bearing and Outer Race
Vehicle Speed Sensor Drive Gear Straight Pin Differential Case
Non±reusable partShim x 8
83 (850, 61)
Shim
N´m (kgf´cm, ft´lbf) : Specified torque MX±36
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1886 Author: Date:
DIFFERENTIAL CASE
COMPONENTS
Page 3020 of 4592

Q08145
SST
SM0286
SST
SM0155
SST
Z00442
MT0634
SST MX±38
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1888 Author: Date:
6. Transaxle Case Side:
IF NECESSARY, REPLACE DIFFERENTIAL SIDE
BEARING RETAINER OIL SEAL
(a) Using SST and a hammer, drive out the oil seal from the
retainer.
SST 09950±60020 (09951±00680), 09950±70010
(09951±07150)
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case surface.
SST 09350±32014 (09351±32130, 09351±32150)
(c) Coat the lip of the oil seal with MP grease.
7. Transmission Case Side:
IF NECESSARY, REPLACE SIDE OIL SEAL
(a) Using a screwdriver and hammer, drive out the oil seal.
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case surface.
SST 09350±32014 (09351±32130, 09351±32150)
(c) Coat the lip of the oil seal with MP grease.
8. Transaxle Case Side:
IF NECESSARY, REPLACE SIDE BEARING OUTER
RACE
(a) Using a brass bar and hammer, drive out the bearing out-
er race.
(b) Install the bearing retainer without an O±ring.
(c) Install and torque the 6 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(d) Place the thinnest shim into the case.
(e) Using SST and a press, install a new bearing outer race.
SST 09950±60020 (09951±00680), 09950±70010
(09951±07150)
(f) Remove the 6 bolts.
(g) Remove the bearing retainer and shim.
Page 3022 of 4592

MX04U±01
AT2981
Q08147
MX±40
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1890 Author: Date:
REASSEMBLY
1. ASSEMBLE DIFFERENTIAL CASE
(a) Install the correct thrust washers and side gears. Refer to
the table below, select thrust washers which will ensure
that the backlash is within the specification. Try to select
washers of the same size for both sides.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Thickness mm (in.)Thickness mm (in.)
0.95 (0.0374)1.10 (0.0433)
1.00 (0.0394)1.15 (0.0453)
1.05 (0.0413)1.20 (0.0472)
Install the thrust washers and side gears in the differential
case.
(b) Install the pinion shaft.
(c) Inspect the side gear backlash.
Using a dial indicator, measure the side gear backlash
while holding one pinion gear toward the case.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
If the backlash is not within the specification, install a thrust
washer of different thickness.
(d) Using a pin punch and hammer, drive in the straight pin
through the case and hole in the pinion shaft.
(e) Stake the differential case.
2. INSTALL RING GEAR ON DIFFERENTIAL CASE
(a) Clean the contact surface of the differential case and the
threads of the ring gear and differential case.
(b) Heat the ring gear in boiling water.
(c) Carefully take the ring gear out of the water.
(d) After moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
HINT:
Align the matchmarks on the differential case and the ring gear.
(e) Temporarily install the 8 bolts.
NOTICE:
The ring gear set bolts should not be torqued until the ring
gear has cooled sufficiently.
(f) After the ring gear has cooled sufficiently, torque the ring
gear set bolts.
Torque: 83 N´m (850 kgf´cm, 61 ft´lbf)
Page 3023 of 4592

SM0287
SST
Q08649
Case Side
SM0289
SST
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
MX±41
1891 Author: Date:
3. INSTALL SIDE BEARING TO DIFFERENTIAL CASE
(a) Using SST and a press, install a new side bearing to the
transmission case side.
SST 09316±60011 (09316±00011), 09350±32014
(09351±32120)
(b) Install the vehicle speed sensor drive gear to the trans-
axle case side.
(c) Using SST and a press, install a new side bearing to the
transaxle case side.
SST 09316±60011 (09316±00011), 09350±32014
(09351±32120)
NOTICE:
Install the black cage bearing on the vehicle speed sensor
drive gear side.
4. ADJUST DIFFERENTIAL CASE SIDE BEARING PRE-
LOAD
(a) Install the differential to the transaxle case.
(b) Install the transmission case.
(c) Install and torque the case bolts.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
(d) Install the shim into the transmission case.
(e) Install the bearing retainer without an O±ring.
(f) Install and torque the 6 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
Page 3024 of 4592
Z00620
SST MX±42
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1892 Author: Date:
(g) Using SST and a torque wrench, measure the preload.
SST 09564±32011
Preload (at starting):
0.8 ± 1.6 N´m (8 ± 16 kgf´cm, 6.9 ± 13.9 in.´lbf)
If the preload is not within the specification, remove the trans-
mission case side bearing retainer. Select another shim.
HINT:
The preload will change about 0.3 ± 0.4 N´m (3 ± 4 kgf´cm, 2.6
± 3.5 in.´lbf) with each 0.05 mm (0.0019 in.) change in shim
thickness.
MarkThickness mm (in.)MarkThickness mm (in.)
11.90 (0.0748)112.40 (0.0945)
21.95 (0.0768)122.45 (0.0965)
32.00 (0.0787)132.50 (0.0984)
42.05 (0.0807)142.55 (0.1004)
52.10 (0.0827)152.60 (0.1024)
62.15 (0.0846)162.65 (0.1043)
72.20 (0.0866)172.70 (0.1063)
82.25 (0.0886)182.75 (0.1083)
92.30 (0.0906)192.80 (0.1102)
102.35 (0.0925)±±
(h) Remove the 6 bolts.
(i) Remove the bearing retainer and shim.
(j) Remove the 17 bolts.
(k) Remove the transmission case.
Page 3025 of 4592
MX04V±02
Q10340
Shift Lever Knob
Center Console Upper Panel
Heater Control Assembly
Center Cluster
Finish Panel
Front Console Box
Shift Cable Grommet RetainerRear Console Box
Shift Lever Assembly
Select Control CableShift Control Cable Shift Cable Grommet
GrommetShift Cable
Grommet
Retainer
ClipWasher
12 (120, 9)
Clip Clip
ClipWasher
Washer
4.9 (50, 43 in.´lbf)
Clip ClipClip
Clip
4.9 (50, 43 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque
± MANUAL TRANSAXLE (S51)SHIFT LEVER AND CONTROL CABLE
MX±43
1893 Author: Date:
SHIFT LEVER AND CONTROL CABLE
COMPONENTS
Page 3026 of 4592
PP0E6±01
± PREPARATIONMAINTENANCE
PP±1
53 Author: Date:
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Torque wrench
Page 3028 of 4592
± PREPARATIONENGINE MECHANICAL (5S±FE)
PP±3
55 Author: Date:
09248±55040Valve Clearance Adjust Tool Set
(09248±05410)Valve Lifter Press
(09248±05420)Valve Lifter Stopper
09249±63010Torque Wrench AdaptorCamshaft timing pulley
09330±00021Companion Flange Holding ToolCrankshaft pulley
09612±24014Steering Gear Housing Overhaul
Tool Set
(09617±24011)Steering Rack WrenchFuel inlet hose
09843±18020Diagnosis Check Wire
09950±50012Puller C Set
(09951±05010)Hanger 150Crankshaft pulley
Crankshaft timing pulley
(09952±05010)Slide ArmCrankshaft pulley
Crankshaft timing pulley
(09953±05010)Center Bolt 100Crankshaft pulley
Crankshaft timing pulley
(09953±05020)Center Bolt 150Crankshaft pulley
Crankshaft timing pulley