1999 TOYOTA CAMRY differential

PP0M4±01
PP±78
± PREPARATIONAUTOMATIC TRANSAXLE (A541E)
130 Author: Date:
LUBRICANT
ItemCapacityClassification
Automatic transaxle fluid
(w/o Differential oil)
Dry fill
Drain and refill
8.0 liters (8.5 US qts, 7.0 Imp. qts)
3.9 liters (4.1 US qts, 3.4 Imp. qts)ATF D±II or DEXRON®III (DEXRON®II)

PP1WM±01
± PREPARATIONSUSPENSION AND AXLE
PP±79
131 Author: Date:
SUSPENSION AND AXLE
SST (Special Service Tools)
09223±56010Crankshaft Rear Oil Seal
ReplacerFront drive shaft
09240±00020Wire Gauge SetFront drive shaft
09309±36010Transmission Rear Bearing
ReplacerFront drive shaft
09310±35010Countershaft Bearing ReplacerFront axle hub
09316±20011Transfer Bearing ReplacerFront drive shaft
09316±60011Transmission & Transfer Bearing
ReplacerFront axle hub
Front suspension
(09316±00011)Replacer Pipe
(09316±00041)Replacer ºCº
09506±35010Differential Drive Pinion Rear
Bearing ReplacerFront drive shaft
09520±00031Rear Axle Shaft PullerFront axle hub
09521±24010Drive Shaft Boot Clamping ToolFront drive shaft
09527±17011Rear Axle Shaft Bearing RemoverFront axle hub

PP±80
± PREPARATIONSUSPENSION AND AXLE
132 Author: Date:
09555±55010Differential Drive Pinion
Bearing ReplacerFront drive shaft
09608±16042Front Hub Bearing Adjusting ToolFront drive shaft
(09608±02021)Bolt & Nut
(09608±02041)Retainer
09608±32010Steering Knuckle Oil Seal
ReplacerFront axle hub
Front suspension
09610±20012Pitman Arm PullerFront axle hub
09628±10011Ball Joint PullerFront axle hub
Rear axle hub
09628±62011Ball Joint PullerFront axle hub
Front suspension
09727±30021Coil Spring CompressorFront suspension
Rear suspension
09729±22031Front Spring Upper Seat HolderFront suspension
09950±00020Bearing RemoverFront axle hub
Front drive shaft
09950±60010Replacer SetFront axle hub
(09951±00400)Replacer 40

PP24O±01
± PREPARATIONSUSPENSION AND AXLE
PP±7
49 Author: Date:
SUSPENSION AND AXLE
SST (Special Service Tools)
09608±16042Front Hub Bearing Adjusting ToolFront drive shaft
(09608±02021)Bolt & Nut
(09608±02041)Retainer
09610±20012Pitman Arm PullerFront drive shaft
09950±00020Bearing RemoverFront drive shaft
09309±36010Transmission Rear Bearing
Replacer
09316±20011Transfer Bearing Replacer
09506±35010Differential Drive Pinion Rear
Bearing Replacer
09521±24010Drive Shaft Boot Clamping Tool

SS±46
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
209 Author: Date:
Input shaft snap ring thickness Mark
No.3 clutch hub a
b
c
d
e
f
g
h
j
Ball bearing 1
2
3
4
5
6
7
8
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0729 in.)
1.90 mm (0.0748 in.)
1.95 mm (0.0768 in.)
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0847 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
Output shaft snap ring thickness Mark
No.1 clutch hub A
B
C
D
E
F
G
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)
2.90 mm (0.1142 in.)
2.95 mm (0.1161 in.)
3.00 mm (0.1181 in.)
3.05 mm (0.1201 in.)
3.10 mm (0.1220 in.)
Differential pinion to side gear backlash STD0.05±0.20 mm (0.0020±0.0079 in.)
Differential side gear thrust washer thickness
0.80 mm (0.0315 in.)
0.90 mm (0.0354 in.)
1.00 mm (0.0394 in.)
1.10 mm (0.0433 in.)
1.20 mm (0.0472 in.)
1.30 mm (0.0512 in.)
1.40 mm (0.0551 in.)
Differential case side bearing preload (at starting)
New bearing (Output shaft preload plus)
Reused bearing (Output shaft preload plus)
0.2 ± 0.3 N´m (1.8 ± 3.5 kgf´cm, 1.6 ± 3.0 in.´lbf)
0.1 ± 0.2 N´m (1.1 ± 2.2 kgf´cm, 1.0 ± 1.9 in.´lbf)
Differential side bearing adjusting shim thickness Mark
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
2.00 mm (0.0787 in.)
2.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
2.55 mm (0.1004 in.)
2.60 mm (0.1024 in.)
2.65 mm (0.1043 in.)
2.70 mm (0.1063 in.)
2.75 mm (0.1083 in.)
2.80 mm (0.1102 in.)
2.85 mm (0.1122 in.)

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
SS±49
212 Author: Date:
Transmission oil pump assembly x Transaxle case1717513
Transaxle case receiver x Transaxle case7.47565 in.´lbf
Clutch release fork support4748035
Control lever housing support bracket x Transaxle case1717513
Vehicle speed sensor1717513
Clutch release line bracket x Transaxle case1717513
Back±up light switch4041030
Filler and drain plug4950036
No.1 and No.2 oil receiver pipe x Transmission case1717513
Transmission oil cooler sub±assembly x Elbow3435025
Elbow x Transaxle case2727520
Transmission oil pump case x Oil pump cover101058
Transaxle case cover x Transaxle case5455040
Differential left case x Differential right case6364046
Ring gear set bolt1241,26091

SS09M±01
SS±50
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
213 Author: Date:
MANUAL TRANSAXLE (S51)
SERVICE DATA
Input shaft roller bearing journal diameterMin.29.970 mm (1.799 in.)
Input shaft 3rd gear journal diameterMin.33.090 mm (1.3028 in.)
Input shaft 4th gear journal diameterMin.32.470 mm (1.2783 in.)
Input shaft 5th gear journal diameterMin.26.970 mm (1.0618 in.)
Input shaft runoutMax.0.05 mm (0.0020 in.)
Output shaft roller bearing journal diameterMin.31.970 mm (1.2587 in.)
Output shaft 1st gear journal diameterMin.37.970 mm (1.4949 in.)
Output shaft 2nd gear journal diameterMin.31.990 mm (1.2594 in.)
Output shaft runoutMax.0.05 mm (0.0020 in.)
Gear thrust clearance 1st STD0.10 ± 0.29 mm (0.0039 ± 0.0114 in.)Gear thrust clearance 1st STD
Max.
0.10 0.29 mm (0.0039 0.0114 in.)
0.35 mm (0.0138 in.)
Gear thrust clearance 2nd STD0.20 ± 0.44 mm (0.0079 ± 0.0173 in.)Gear thrust clearance 2nd STD
Max.
0.20 0.44 mm (0.0079 0.0173 in.)
0.50 mm (0.0197 in.)
Gear thrust clearance 3rd STD0.10 ± 0.25 mm (0.0039 ± 0.098 in.)Gear thrust clearance 3rd STD
Max.
0.10 0.25 mm (0.0039 0.098 in.)
0.30 mm (0.0118 in.)
Gear thrust clearance 4th STD0.20 ± 0.45 mm (0.0079 ± 0.0177 in.)Gear thrust clearance 4th STD
Max.
0.20 0.45 mm (0.0079 0.0177 in.)
0.50 mm (0.0197 in.)
Gear thrust clearance 5th STD0.20 ± 0.40 mm (0.0079 ± 0.0157 in.)Gear thrust clearance 5th STD
Max.
0.20 0.40 mm (0.0079 0.0157 in.)
0.45 mm (0.0177 in.)
Gear radial clearance 1st, 2nd, 3rd, and 4th STD
Max.0.009 ± 0.053 mm (0.0004 ± 0.0021 in.)
0.070 mm (0.0028 in.)
Gear radial clearance 5th STD
Max.0.009 ± 0.050 mm (0.0004 ± 0.0020 in.)
0.070 mm (0.0028 in.)
Shift fork to hub sleeve clearance Max.1.0 mm (0.039 in.)
Synchronizer ring to gear clearance 1st, 3rd and 4th Min.0.6 mm (0.024 in.)
Synchronizer ring to gear clearance 2nd Min.0.7 mm (0.028 in.)
Differential case side bearing preload (at starting)(For use with SST)0.8 ± 1.6 N´m (8 ± 16 kgf´cm, 6.9 ± 13.9 in.´lbf)
Differential pinion to side gear backlash0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Drive in depthDrive in depth
Input shaft front oil seal

0 ± 0.5 mm
(0 ± 0.020 in.) In ut shaft front oil seal
Reverse restrict pin slotted spring pin
0 ± 0.5 mm (0 ± 0.020 in.)
13.5 ± 0.5 mm (0.531 ± 0.020 in.) Reverse restrict in slotted s ring in
Shift and select lever shaft slotted spring pin
13.5 ± 0.5 mm (0.531 ± 0.020 in.)
23.5 ± 1.0 mm (0.925 ± 0.039 in.)
Differential side gear thrust washer thickness0 95 mm (0 0374 in )Differential side gear thrust washer thickness0.95 mm (0.0374 in.)
1 00 mm (0 0394 in )
1.00 mm (0.0394 in.)
1 05 mm (0 0413 in )1.05 mm (0.0413 in.)
1 10 (0 0433 i )1.10 mm (0.0433 in.)()
1.15 mm (0.0453 in.)()
1.20 mm (0.0472 in.)

± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
SS±51
214 Author: Date:
Input shaft snapring thicknessInput shaft snap ring thickness
No.2 clutch hub Mark 1

1.95 ± 2.00 mm (0.0768 ± 0.0787 in.)
No.2 clutch hub Mark 1
Mark 2
1.95 2.00 mm (0.0768 0.0787 in.)
2.00 ± 2.05 mm (0.0787 ± 0.0807 in.)
Mark 3
Mk4
()
2.05 ± 2.10 mm (0.0807 ± 0.0827 in.)
2 10 2 15 (0 0827 0 0846 i )Mark 4
Mark 5
2.10 ± 2.15 mm (0.0827 ± 0.0846 in.)
215±220mm(00846 ± 0 0866 in )Mark 5
M
ark 6
2.15 ± 2.20 mm (0.0846 ± 0.0866 in.)
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.)Mark 6
No.3 clutch hub Mark 13
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.)
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.) No.3 clutch hub Mark 13
Mark 14
2.20 2.25 mm (0.0866 0.0886 in.)
2.25 ± 2.30 mm (0.0886 ± 0.0906 in.)
Mark 15
Mk16
()
2.30 ± 2.35 mm (0.0906 ± 0.0925 in.)
2 35 2 40 (0 0925 0 0945 i )Mark 16
Mark 17
2.35 ± 2.40 mm (0.0925 ± 0.0945 in.)
240±245mm(00945 ± 0 0965 in )Mark 17
Mark 182.40 ± 2.45 mm (0.0945 ± 0.0965 in.)
2.45 ± 2.50 mm (0.0965 ± 0.0984 in.)Mark 18
Mark 19
2.45 ± 2.50 mm (0.0965 ± 0.0984 in.)
2.50 ± 2.55 mm (0.0984 ± 0.01004 in.)Mark 19
Mark 20
2.50 2.55 mm (0.0984 0.01004 in.)
2.55 ± 2.60 mm (0.1004 ± 0.01024 in.)
Mark 21
Mark 22
()
2.60 ± 2.65 mm (0.1024 ± 0.01043 in.)
2 65 2 70 mm (0 1043 0 01063 in )Mark 22
Mark 23
2.65 ± 2.70 mm (0.1043 ± 0.01063 in.)
270±2 75 mm (0 1063±0 01083 in )Mark 23
Mark 24
2.70 ± 2.75 mm (0.1063 ± 0.01083 in.)
2.75 ± 2.80 mm (0.1083 ± 0.01102 in.)Mark 24
Mark 25
2.75 ± 2.80 mm (0.1083 ± 0.01102 in.)
2.80 ± 2.85 mm (0.1102 ± 0.01122 in.)Mark 25
Mark 26
2.80 2.85 mm (0.1102 0.01122 in.)
2.85 ± 2.90 mm (0.1122 ± 0.01142 in.)
Mark 27
Rear bearing Mark A
2.90 ± 2.95 mm (0.1142 ± 0.01161 in.)
2 15 2 20 mm (0 0846 0 0866 in ) Rear bearing Mark A
Mark B
2.15 ± 2.20 mm (0.0846 ± 0.0866 in.)
220±2 25 mm (0 0866±0 0886 in )Mark B
Mark C
2.20 ± 2.25 mm (0.0866 ± 0.0886 in.)
2.25 ± 2.30 mm (0.0886 ± 0.0906 in.)Mark C
Mark D
2.25 ± 2.30 mm (0.0886 ± 0.0906 in.)
2.30 ± 2.35 mm (0.0906 ± 0.0925 in.)Mark D
Mark E
2.30 2.35 mm (0.0906 0.0925 in.)
2.35 ± 2.40 mm (0.0925 ± 0.0945 in.)
Differential side bearing adjusting shim thicknessDifferential side bearing adjusting shim thickness
Mark 1

1 90 mm (0 0748 in )Mark 1
Mark 2
1.90 mm (0.0748 in.)
1 95 mm (0 0768 in )Mark 2
Mark 31.95 mm (0.0768 in.)
2 00 mm (0 0787 in )
Mark 3
Mark 42.00 mm (0.0787 in.)
2 05 mm (0 0807 in )
Mark 4
Mark 52.05 mm (0.0807 in.)
2.10 mm (0.0827 in.)
Mark 5
Mark 6
2.10 mm (0.0827 in.)
2.15 mm (0.0846 in.)Mark 6
Mark 7
2.15 mm (0.0846 in.)
2.20 mm (0.0866 in.)Mark 7
Mark 8
2.20 mm (0.0866 in.)
2.25 mm (0.0886 in.)Mark 8
Mark 9
2.25 mm (0.0886 in.)
2.30 mm (0.0906 in.)Mark 9
Mark 10
2.30 mm (0.0906 in.)
2.35 mm (0.0925 in.)Mark 10
Mark 11
2.35 mm (0.0925 in.)
2.40 mm (0.0945 in.)Mark 11
Mark 12
2.40 mm (0.0945 in.)
2.45 mm (0.0965 in.)Mark 12
Mark 13
2.45 mm (0.0965 in.)
2.50 mm (0.0984 in.)
Mark 14
()
2.55 mm (0.1004 in.)
Mark 15
()
2.60 mm (0.1024 in.)
Mark 16
()
2.65 mm (0.1043 in.)
Mark 172.70 mm (0.1063 in.)
Mark 18
Mk
2.75 mm (0.1083 in.)
(i)Mark 192.80 mm (0.1102 in.)