1999 TOYOTA CAMRY brake

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±111
8. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
(d) Make sure that the length from the top surface of the case
to the counter driven gear surface should be about 24 mm
(0.94 in.).
(e) Place the new gasket onto the transaxle case.
(f) Install the overdrive assembly with overdrive case to the
transaxle case.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±113
(d) Install the rear planetary gear.
11. INSTALL DISCS, PLATES AND FLANGE OF FIRST
AND REVERSE BRAKE
(a) Install the 6 plates and discs.
Install in order:
P=Plate D=Disc
P±D±P±D±P±D±P±D±P±D±P±D
(b) Install the flange, facing the flat end downward.
(c) Install the snap ring.
HINT: Be sure that the end gap of the snap ring is not
aligned with one of the cutouts.
12. CHECK FIRST AND REVERSE BRAKE
(a) Check the operation of the first and reverse brake piston.
Apply compressed air into the case passage and confirm
that the piston moves.
(b) Using a filler gauge, check that pack clearance of the first
and reverse brake.
Clearance:
1.92±2.68 mm (0.0756±0.1055 in.)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±114
13. INSTALL NO.2 ONE±WAY CLUTCH INTO CASE
(a) Place the No.2 one±way clutch with the shiny side of
flange upward.
(b) Install the one±way clutch while turning the planetary
gear clockwise with SST.
SST 09350±32014 (09351±32050)
If the planetary gear cannot turn clockwise, check the
installation of the one±way clutch.
(c) Install the snap ring.
HINT: Be sure that the end gap of the snap ring is not
aligned with one of cutouts.
(d) Coat the thrust washer with petroleum jelly and install it
onto the rear planetary gear.
14. INSTALL SECOND COAST BRAKE BAND GUIDE
15. PLACE NO.1 ONE±WAY CLUTCH
(a) Coat the thrust washer with petroleum jelly and install it
on the No.1 one±way clutch.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±115
(b) Place the No.1 one±way clutch onto the rear planetary
gear.
16. INSTALL SECOND BRAKE
(a) Install the flange, facing the flat end upward.
(b) Install the 3 discs and plates.
Install in order:
P=Plate D=Disc
D±P±D±P±D±P
(c) Place the piston return spring into the case.
(d) Place the second brake drum into the case.
HINT: Align the groove of the drum with the bolt.
(e) Place the snap ring into the case so that end gap is
installed into the groove.
(f) While compressing the piston return spring over the drum
with screwdriver, install the snap ring into the groove.
(g) Be sure that the end gap of the snap ring is not aligned
with one of cutouts.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±116
17. INSTALL NEW SECOND BRAKE GASKET
Install a new gasket until it makes contact with the second
brake drum.
18. CHECK OPERATION OF SECOND BRAKE
Apply compressed air into the second brake gasket and
confirm that the piston moves.
19. INSTALL SUN GEAR AND SUN GEAR INPUT DRUM
(a) Coat the thrust washer with petroleum jelly and install it
on the sun gear input drum.
(b) While turning the sun gear clockwise, install it into the
No.1 one±way clutch.
20. INSTALL OIL SEAL RING TO INTERMEDIATE SHAFT
HINT: After installing the oil seal ring, check that it moves
smoothly.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±117
21. INSTALL FRONT PLANETARY GEAR
(a) Coat the bearings with petroleum jelly, and install them
onto the both sides of planetary gear.
Bearing outer diameter: 45.5 mm (1.791 in.)
Bearing inner diameter: 30.1 mm (1.185 in.)
(b) Install the planetary gear onto the sun gear.
22. INSTALL FRONT PLANETARY RING GEAR
23. INSTALL SECOND COAST BRAKE BAND
(a) Place the band into the case.
(b) Install the pin through the oil pump mounting bolt hole.
24. INSTALL FORWARD CLUTCH AND DIRECT CLUTCH
(a) Coat the bearing with petroleum jelly and install it onto
rear side of the forward clutch.
Bearing outer diameter: 47.6 mm (1.874 in.)
Bearing inner diameter: 31.4 mm (1.236 in.)

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±119
(b) Place the oil pump through the input shaft, and align the
bolt holes of the pump body with the transmission case.
NOTICE: Do not push on the oil pump strongly or the oil
seal ring will stick to the direct clutch drum.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
26. MEASURE END PLAY OF INPUT SHAFT
Measure the end play with a dial gauge.
End play:
0.25±0.90 mm (0.0098±0.0354 in.)
HINT: There are 2 different thickness bearings for end of
stator shaft. If the end play is in excess of standard, select
one of them.
Bearing thickness:
3.60 mm (0.1417 in.)
4.19 mm (0.1650 in.)
27. CHECK INPUT SHAFT ROTATION
Make sure that the input shaft rotates smoothly.
28. INSTALL SECOND COAST BRAKE PISTON
(a) Coat the new O±rings with ATF and install it to the cover.
(b) Install the outer spring with the piston.
(c) Place the cover into the bore.
(d) Using SST, install the snap ring while pressing the cover.
SST 09350±32014 (09351±32050)
(e) Check that the front end of the piston rod contacts the
center of the second brake band depression.
29. CHECK SECOND COAST BRAKE PISTON STROKE
(a) Apply a small amount of paint to the piston rod at the point
it meets the case.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±120
(b) Using SST, measure the piston stroke while applying and
releasing compressed air (392±785 kPa, 4±8 kgf/cm
2,
57±114 psi).
SST 09240±00020
Piston stroke:
2.0±3.5 mm (0.079±0.138 in.)
If the stroke is more than specified, replace the piston rod
with a longer one.
Piston rod length:
95.2 mm (3.748 in.)
96.3 mm (3.791 in.)
If the still more than standard value, replace the brake
band with a new one.
HYDRAULIC CONTROL UNIT INSTALLATION
1. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the new O±rings to the pistons.
(b) Install the springs and pistons into the bores.
Spring dimensions
mm (in.)
Spring ColorFree length
C2Yellow/Purple51.8 (2.039)
B2None88.2 (3.473)
B2None70.3 (2.767)
C1None73.6 (2.898)
(c) Place the cover with a new gasket and gradually tighten
the bolts a little at a time in sequence.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
AX0U3±02