1999 SUZUKI BALENO steering fluid

60G-74E

TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD

WARRANTY POLICY

BEFORE DRIVING

STEERING COLUMN CONTROLS

INSTRUMENT PANEL

OTHER CONTROLS AND EQUIPMENT

OPERATING YOUR VEHICLE

DRIVING TIPS AND SAFE DRIVING

INSPECTION AND MAINTENANCE

EMERGENCY SERVICE

BODY WORK CARE

GENERAL INFORMATION

SPECIFICATIONS

SERVICE NETWORK

60G-74E

FOREWORD

This manual is an essential part of your

vehicle and should be kept with the vehicle

at all times. Please read this manual carefully

and review it from time to time. It contains

important information on safety, operation,

and maintenance. It is especially important

that this manual remain with the vehicle at

the time of resale. The next owner will need

this information also.

You are invited to avail the three free

inspection services as described in this

manual.Three free inspection coupons are

attached to this manual. Please show this

manual to your dealer when you take your

vehicle for any service.

To prolong the life of your vehicle and reduce

maintenance cost, the periodic maintenance

must be carried out according to the

"PERIODIC MAINTENANCE SCHEDULE"

described in "INSPECTION AND

MAINTENANCE" section of this manual.

Periodic maintenance is essential for

preventing trouble and accidents to ensure

your satisfaction and sefety.

Daily Inspection and Care as per "DAILY

INSPECTION CHECKLIST described in the

"INSPECTION AND MAINTENANCE" section

of this Manual is essential for prolonging the

operating lite of the vehicle and for safe driving.
MARUTI UDYOG LIMITED believes in

conservation and protection of Earth's

natural resources.

To that end, we encourage every vehicle

owner to recycle, trade in, or properly

dispose of, as appropriate, used motor oil,

coolant, and' other fluids; batteries; and

tyres.

MARUTI UDYOG LIMITED

All information in this manual is

based on the latest product

information available at the time of

publication. Due to improvements

or other changes, there may be

discrepancies between information

in this manual and your vehicle.

Maruti reserves the right to make

changes at any time without notice.

This vehicle may not comply with

standards or regulations of other

countries. Before attempting to

register this vehicle in any other

country, check all applicable

regulations and make any necessary

modifications.
IMPORTANT

WARNING/CAUTION/NOTE

Please read this manual and follow its

instructions carefully. To emphasise special

information, the words WARNING,

CAUTION, and NOTE have special

meanings. Information following these signal

words should be carefully reviewed.

WARNING

The personal safety of the driver,

passengers, or by standers may be

involved. Disregarding this information

could result in their injury or death.

CAUTION

These instructions point out special

service procedures or precautions that

must be followed to avoid damaging

the vehicle.

NOTE:

This provides special information to make

maintenance easier or important instructions

clearer.

0-1
3

60G-74E

STEERING COLUMN CONTROLS

WINDSCREEN WIPER AND

WASHER LEVER

60G-04-007E

Windscreen Wipers

To turn the windscreen wipers on, move the

lever down to one of the three operating

positions. In the "INT position (if equipped),

the wipers operate intermittently. The "INT'

position is very convenient for driving in mist

or light rain. In the "LO" position, the wipers

operate at a steady low speed. In the "HI"

position, the wipers operate at a steady high

speed. To turn off the wipers, move the lever

back to the "OFF position.
60G-04-008E

If the lever is equipped with "INT TIME" control,

turn the control toward the "SLOW" or "FAST'

positions to adjust the intermittent wiper

operation to the desired interval.

60G-04-011E

The operation of windscreen wiper and washer

Type-2 is same as Type-1.
60G-04-009E

Windscreen Washer

To spray windscreen washer fluid, pull the

lever toward you. The windscreen wipers will

automatically turn on at low speed if

they are not already on and the "INT" position

is equipped.

To prevent windscreen icing in cold

weather, turn on the defroster to heat

the windscreen before and during

windscreen washer use.

Do not use radiator antifreeze in the

windscreen washer reservoir. It can

severely impair visibility when

sprayed on the windscreen, and can

also damage your vehicle's paint.

35

4-4

STEERING COLUMN CONTROLS
60G-74E

CAUTION

To help prevent damage to the

windscreen wiper and washer system

components, you should take the

following precautions:

• Do not continue to hold in the lever

when there is no windscreen washer

fluid being sprayed or the washer

motor can be damaged.

• Do not attempt to remove dirt from

a dry windscreen with the wipers or

you can damage the windscreen and

the wiper blades. Always wet the

windscreen with washer fluid before

operating the wipers.

• Clear ice or packed snow from the

wiper blades before using the

wipers.

• Check the washer fluid level

regularly. Check it often when the

weather is bad.

• Only fill the washer fluid reservoir

3/4 full during cold weather to allow

room for expansion if the

temperature falls low enough to

freeze the solution.
HORN
REAR WIPER AND WASHER

(if equipped)

60G-04-010

Press the horn button of the steering wheel to

sound the horn. The horn will sound with the

ignition switch in any position.
Press the button located at the end of the

windscreen wiper and washer lever to operate

the rear washer and turn the lever anti

clockwise to operate the rear washer.

4-5
36

60G-74E
OPERATING YOUR VEHICLE

Once a week, or each time you fill your fuel

tank, perform the following under-bonnet

checks:

1) Engine oil level.

2) Coolant level.

3) Brake fluid level.

4) Power steering (if equipped) fluid level.

5) Windscreen washer fluid level.

6) Battery solution level.

7) Bonnet latch operation.

Pull the bonnet release handle inside the

vehicle. Make sure that you can not open

the hood all the way without releasing the

secondary latch. Be sure to close the hood

securely after checking for proper

operation. See "All Latches, Hinges &

Locks" of "PERIODIC MAINTENANCE

SCHEDULE" in the "INSPECTION AND

MAINTENANCE" section for lubrication

schedule.

Make sure the bonnet is fully closed

and latched before driving. If it is not,

it can fly up unexpectedly during

driving, obstructing your view and

resulting in an accident.
STARTING THE ENGINE

Before starting the engine:

1) Make sure the parking brake is applied

fully.

2) Manual Transmission - Shift into "N"

(neutral) and depress the clutch pedal all

the way to the floor. Hold it while starting

the engine.

Make sure that the parking brake is

applied fully and the transmission is in

Neutral before attempting to start the

engine.

CAUTION

Stop turning the starter immediately

after the engine has started or the

starter system can be damaged.

Do not crank the engine for more

than 15 seconds at a time. If the

engine doesn't start on the first try,

wait about 15 seconds before trying

again.
Starting a Cold Engine

Engine which is started after 6 hours should

be treated as cold engine.

For Electronic fuel injection models

• With your foot off the accelerator pedal,

crank the engine by turning the ignition

key to "START1. Release the key when the

engine starts.

• If the engine does not start after 15

seconds of cranking, wait about 15

seconds, then press down the accelerator

pedal to 1/3 of its travel and try cranking

the engine again. Release the key and

accelerator pedal when the engine starts.

• If the engine still does not start, try holding

the accelerator pedal all the way to the

floor while cranking. This should clear the

engine if it is flooded.

Starting a Warm Engine

For Electronic fuel injection models:

Use the same procedure as for "Starting a cold

Engine".

67

7-2

OPERATING YOUR VECHILE

60G-74E

USING THE TRANSMISSION

70F-04-005E

Starting off

To start off, depress and maintain pressure

upon the clutch pedal and change into 1st

gear. After releasing the parking brake,

gradually release the clutch. When you hear

a change in the engine's sound (speed), gently

apply pressure to the accelerator to keep the

engine sound (speed) constant whilst

continuing to gradually release the clutch.
Gear changing

All forward gears are synchronized, which

provides for quiet, easy changing. Always

depress the clutch pedal fully before changing

gears.The following table shows the maximum

allowable speed for each gear.
GEAR

First

Second

Third

Fourth

Fifth
MAXIMUM SPEED

50 km/h

95 km/h

140 km/h

Top Speed

Top Speed

7-3
68

60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air Cleaner 9-13

Spark Plugs 9-14

Brakes 9-15

Steering 9-17

Power Steering (if equipped) 9-18

Clutch Pedal 9-18

Tyres... 9-19

Battery 9-22

Fuses 9-23

Bulb Replacement , 9-25

Wiper Blades 9-29

83

INSPECTION AND MAINTENANCE

60G-74E

70F-05-002

You should take extreme care when

working on your vehicle to prevent

accidental injury. Here are a few

precautions that you should be

especially careful to observe:

• Do not leave the engine running in

garages or other confined areas.

• When the engine Is running, keep

hands, clothing, tools, and other

objects away from the fan and water

pump belt. Even though the fan may

not be moving, it can automatically

turn on without warning. ^
When it is necessary to do service

work with the engine running, make

sure that the parking brake is applied

fully and the transmission is in

Neutral.

Do not touch ignition wires or other

ignition system parts when starting

the engine or when the engine is

running, or you could receive an

electric shock.

Be careful not to touch a hot engine,

exhaust manifold and pipes, muffler,

radiator and water hoses.

Do not allow smoking, sparks, or

flames around gasoline or the

battery. Flammable fumes are

present.

Do not get under your vehicle if it is

supported only with the portable

jack provided in your vehicle.

Be careful not to cause accidental

short circuits between the positive

and negative battery terminals.

Keep used oil, coolant, and other

fluids away from children and pets.

Dispose of used fluids properly;

never pour them on the ground, into

sewers, etc.

9-1
84

60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty condition

2. Accelerator cable and Throttle shafts

3. Fuel tank cap, fuel lines & connections(leakage,damage)

4. Fuel filter (leakage)

CLUTCH AND TRANSMISSION

1. Clutch pedal (play)

2. Clutch slipping (dragging or excessive damage)

3. Manual Transmission/Transfer and Differential oil (level, leakage)

DRIVE SHAFTS

1. Drive shafts boots (bent of boots damage)

BRAKE

1. Brake fluid (level, leakage)

2. Brake pedal (pedal-to-wall clearance)

3. Parking brake lever and cable (play, damage)

4. a. Brake discs and pads, (wear)

b. Brake drums & shoes

5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)

6. Brake hoses and pipes (leakage, damage)
FREE

1

1
INSPECTIONS

5

6
10

12

Clean every 5,000 km. F
PERIODIC MAINTENANCE

20

24
30

36
40

48

Replace every 40,000 krr
50

60
SERVICE

60

72
AT

70

84
COST

80

96

Clean every 2,500 km or as required. Replace every 40,000 km. More frequent

replacement if dust condition is severe.

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87

9-4

INSPECTION AND MAINTENANCE

60G-74E

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first
km (x 1,000)

months

WHEEL

1. Tyres (air pressure, abnormal wear, crack, ROTATION)

2. Wheels (damage)

3. Front wheel bearings (loose, damage)

4. Rear wheel bearings (loose, damage)

FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage)

2. Suspension arms and knuckle supports (loose.damage)

3. Rear spring (damage)

4. Shock absorbers (oil leakage, damage)

5. All bolts and nuts (loose)

6. Suspension arms and Tension rods

STEERING

1. Steering wheel (play, loose)

2. Power steering fluid (level, leakage)/connections

3. All rods and arms (loose, damage, wear)

ELECTRICAL

1. Battery electrolyte (level, leakage)

2. Wiring harness connection (looseness, damage)

3. Lighting system (operation, stains, damage)

4. Horn (operation)

5. System voltage

BODY

1. All chassis bolts and nuts (tighten)

2. All Latches, Hinges & Locks (function)
FREE

1

1
INSPECTIONS

5

6

Rotate and

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PERIODIC

20

24

inspect every 5,000

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MAINTENANCE

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SERVICE

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9-5
88

60G-74E
INSPECTION AND MAINTENANCE

70F-07-029
Do not use any fluid other than SAE

J1703 or DOT-3 brake fluid. Do not

use reclaimed fluid or fluid that has

been stored in old or open

containers. It is essential that foreign

particles and other liquids are kept

out of the brake fluid reservoir.

CAUTION

The brake fluid should be replaced

every two years or 20,000 km.

panel will come on (the engine must

be running with the parking brake

fully disengaged). Should the light

come on, immediately ask your

MARUTI dealer to inspect the brake

system.

A rapid fluid loss Indicates a leak in

the brake system which should be

inspected by your MARUTI dealer

immediately.

Brake fluid can harm your eyes and

damage painted surfaces. Use

caution when refilling the reservoir.
NOTE:

With disc brakes, the fluid level can be

expected to gradually fall as the brake pads

wear.

99
70F-07-030

Brake Pedal

Check if the brake pedal stops at the regular

height without "spongy" feeling when you

depress it. If not, have the brake system

inspected by your MARUTI dealer. If you doubt

the brake pedal for the regular height, check

it as follows:

With the engine running, measure the distance

between the brake pedal and floor wall when

the pedal is depressed with approximately 30

kg (66 lbs) of force. The minimum distance

required is 80 mm (3.1 in). Since your vehicle's

brake system is self-adjusting, there is no need

for pedal adjustment. If the pedal to floor wall

distance as measured above is less than the

minimum distance required, have your vehicle

inspected by your MARUTI dealer.

9-16

INSPECTION AND MAINTENANCE

60G-74E

STEERING

60G-09-015E

NOTE:

When measuring the distance between the

brake pedal and floor wall, be sure not to

include any floor covering in the measurement.

If you experience any of the following

problems with your vehicle's brake

system, have the vehicle inspected

immediately by your MARUTI dealer.

Poor braking performance

Uneven braking (Brakes not working

uniformly on all wheels.)

Excessive pedal travel

Brake dragging

Excessive noise

Pedal pulsation (Pedal pulsates

when depressed.)
63B-09-00SE

Parking brake

Check the parking brake for proper adjustment

by counting the number of clicks made by the

ratchet teeth as you slowly pull up on the

parking brake lever to the point of full

engagement. The parking brake lever should

stop between the 3rd and 5th ratchet tooth

and the rear wheels should be securely locked.

If the parking brake is not properly adjusted

or the brakes drag after the lever has been

fully released, have the parking brake

inspected and/or adjusted by your MARUTI

dealer.
60G-09-016

Check the play of the steering wheel by gently

turning it from left to right and measuring the

distance that it moves before you feel slight

resistance. The play should be between 0 -

30
mm
(0.0 -1.2 in).

Check that the steering wheel turns easily and

smoothly without rattling by turning it all the

way to the right and to the left while driving

very slowly in an open area. If the amount of

free play is outside the specification or you

find anything else to be wrong, an inspection

must be performed by your MARUTI dealer.

9-17

100

60G-74E
INSPECTION AND MAINTENANCE

POWER STEERING (if equipped)

CLUTCH PEDAL

60G-09-017

Check the steering box case, vane pump and

hose connections for leaks or damage.

Power steering fluid

Check the fluid level by looking at the reservoir

in the engine compartment when the fluid is

cold (about room temperature).

Check that the fluid level is between the

"UPPER" and "LOWER" lines. If the fluid level

is near the "LOWER" line, fill it up to the

"UPPER" line with an automatic transmission

fluid equivalent to DEXRON»-IIE or

DEXRON'-III. Do not overfill.
63B-09-00SE

Power steering belt

The tension of the belt should be such that

there is a deflection of 8-10mm (0.31 -0.39 in.)

when you press your thumb midway between

the pulleys.

The belt should also be examined to ensure

that it is not damaged. If necessary, have the

belt adjusted or replaced by your MARUTI

dealer.
70F-07-034

Measure the clutch pedal piay by moving the

clutch pedal with your hand and measuring

the distance it moves until you feel slight

resistance. The play in the clutch pedal should

be between 15-20 mm (0.6 - 0.8 in). If the

play is more or less than the above, or clutch

dragging is felt with the pedal fully depressed,

have the clutch inspected by your MARUTI

dealer.

101

9-18

INSPECTION AND MAINTENANCE

60G-74E

TYRES

60G-09-018

The front and rear tyre pressure specifications

for your vehicle are listed on the Tyre Inflation

Pressure Label and in the "SPECIFICATIONS"

section at the end of this book. Both the front

and rear tyres should have the specified tyre

pressure.

Tyre Inspection

Inspect your vehicle's tyres periodically by

performing the following checks:

1) Measure the air pressure with a tyre

gauge. Adjust the pressure if necessary.
Air pressures should be checked

when the tyres are cold or you may

get inaccurate readings.

Check the inflation pressure from

time to time while inflating the tyre

gradually, until the specified

pressure is obtained.

Never underinf late or overinf late the

tyres.

Underinflation can cause unusual

handling characteristics or can

cause the rim to slip on the tyre

bead, resulting in an accident or

damage to the tyre or rim.

Overinflation can cause the tyre to

burst, resulting in personal injury.

Overinflation can also cause

unusual handling characteristics

which may result In an accident.
70F-07-037E

2) Check that the depth of the tread groove

is more than 1.6 mm (0.06 in). To help you

check this, the tyres have moulded in tread

wear indicators in the grooves. When the

indicators appear on the tread surface, the

remaining depth of the tread is 1.6 mm

(0.06 in) or less and the tyre should be

replaced.

3) Check for abnormal wear, cracks and

damage. Any tyres with cracks or other

damage should be replaced. If any tyres

show abnormal wear, have them inspected

by your MARUTI dealer.

9-19
102

60G-74E

TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD

WARRANTY POLICY

BEFORE DRIVING

STEERING COLUMN CONTROLS

INSTRUMENT PANEL

OTHER CONTROLS AND EQUIPMENT

OPERATING YOUR VEHICLE

DRIVING TIPS AND SAFE DRIVING

INSPECTION AND MAINTENANCE

EMERGENCY SERVICE

BODY WORK CARE

GENERAL INFORMATION

SPECIFICATIONS

SERVICE NETWORK

60G-74E

FOREWORD

This manual is an essential part of your

vehicle and should be kept with the vehicle

at all times. Please read this manual carefully

and review it from time to time. It contains

important information on safety, operation,

and maintenance. It is especially important

that this manual remain with the vehicle at

the time of resale. The next owner will need

this information also.

You are invited to avail the three free

inspection services as described in this

manual.Three free inspection coupons are

attached to this manual. Please show this

manual to your dealer when you take your

vehicle for any service.

To prolong the life of your vehicle and reduce

maintenance cost, the periodic maintenance

must be carried out according to the

"PERIODIC MAINTENANCE SCHEDULE"

described in "INSPECTION AND

MAINTENANCE" section of this manual.

Periodic maintenance is essential for

preventing trouble and accidents to ensure

your satisfaction and sefety.

Daily Inspection and Care as per "DAILY

INSPECTION CHECKLIST described in the

"INSPECTION AND MAINTENANCE" section

of this Manual is essential for prolonging the

operating lite of the vehicle and for safe driving.
MARUTI UDYOG LIMITED believes in

conservation and protection of Earth's

natural resources.

To that end, we encourage every vehicle

owner to recycle, trade in, or properly

dispose of, as appropriate, used motor oil,

coolant, and' other fluids; batteries; and

tyres.

MARUTI UDYOG LIMITED

All information in this manual is

based on the latest product

information available at the time of

publication. Due to improvements

or other changes, there may be

discrepancies between information

in this manual and your vehicle.

Maruti reserves the right to make

changes at any time without notice.

This vehicle may not comply with

standards or regulations of other

countries. Before attempting to

register this vehicle in any other

country, check all applicable

regulations and make any necessary

modifications.
IMPORTANT

WARNING/CAUTION/NOTE

Please read this manual and follow its

instructions carefully. To emphasise special

information, the words WARNING,

CAUTION, and NOTE have special

meanings. Information following these signal

words should be carefully reviewed.

WARNING

The personal safety of the driver,

passengers, or by standers may be

involved. Disregarding this information

could result in their injury or death.

CAUTION

These instructions point out special

service procedures or precautions that

must be followed to avoid damaging

the vehicle.

NOTE:

This provides special information to make

maintenance easier or important instructions

clearer.

0-1
3