1999 SUZUKI BALENO fuel pressure

EMISSION WARRANTY 60G74E

6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,

will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per

actual under such repair or replacement.

7. Maruti will not be responsible for the cost of transportation of the vehicle to the nearest Maruti dealer workshop or any loss

due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repair by Maruti

dealer.

8. Maruti will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply with

the EMISSION STANDARDS.

9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.

10. All maintenance actions (as specified in the Owner's manual and Service Booklet) need to be followed and recorded in the

manual for emission warranty.

11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceeding the test during

which the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner's Manual and

Service Booklet from the date of original purchase of the vehicle) will also be required.

Conditions under which the Emission Warranty is not APPLICABLE

1. In the absence of valid PUC certificate.

2. Vehicle not serviced from Maruti authorised workshop as per the schedule specified in the Owner's Manual .

3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)

4. Use of non MGP (Maruti Genuine Part).

5. Vehicle tempered in an unauthorised manner.

6. Tampering with odometer so that the actual kilometer reading can not be read.

7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)

10

60G-74E

EMISSION WARRANTY

Annexure-A

List of parts covered under Emission Warranty

1. Fuel Injection Assembly, Pressure Regulator, Throttle Body Assembly.

2. Electronic Control Module (ECM).

3. Intake Manifold.

4. EGR Valve.

5. Distributor and internal parts.

6. Ignition coil.

7. Canister Assembly.

8. Vapour Liquid Separator.

9. Fuel Tank and Filler Cap.

10. PCV (Positive Crankcase Ventilation) Valve.

11. Oil Filler Cap.

12. Catalytic Convenor.

13. Exhaust Manifold.

14. All fuel Injection System related SENSORS.

11

60G-74E
INSTRUMENT PANEL

INSTRUMENT CLUSTER

© Speedometer

® Odometer

© Trip meter (if equipped)

© Trip meter reset knob

© Tachometer (if equipped)

© Fuel gauge

® Temperature gauge

© Warning and indicator lights

60G-05-002

39

5-2

INSTRUMENT PANEL
60G-74E

WARNING AND INDICATOR LIGHTS

70F-07-070

Brake fluid level warning/Parking Brake

Indicator light

This light operates under three conditions:

1) when the ignition switch is turned to the

"START' position, 2) when the fluid in the brake

fluid reservoir falls below the specified level

or 3) when the parking brake is not fully

released and the ignition switch is in the "ON"

position. The light should go out after starting

the engine and fully releasing the parking

brake, if the fluid in the brake fluid reservoir is

adequate. If the light does not go off or comes

on whilst you are driving, it may mean that

there is something wrong with the vehicle's

braking system. If this happens, you should:

1) Pull off the road and stop carefully.

Remember that stopping distance may

be longer, you may have to push

harder on the pedal, and the pedal

may go down farther than normal.
2) Test the brakes by carefully starting and

stopping at the side of the road.

3) If you determine that it is safe, drive

carefully at low speed to the nearest dealer

for repairs.

Have the vehicle towed to the nearest

dealer for repairs.
or

4)

If any of the following conditions occur,

you should Immediately ask your

MARUTI dealer to inspect the brake

system.

• If the brake fluid level warning light

does not go out after the engine has

been started and the parking brake

has been fully released.

• If the brake fluid level warning light

does not come on when the ignition

switch is turned to the "START"

position.

• If the brake fluid level warning light

comes on at any time during vehicle

operation.

NOTE:

Because the disc brake system is self

adjusting, the fluid level will drop as the brake

pads become worn.

Replenishing the brake fluid reservoir is

considered normal periodic maintenance.
70F-03-039

Oil Pressure Light

This light comes on when the ignition switch

is turned on, and goes out when the engine

is started. The light will come on and remain

on if there is insufficient oil pressure. If the

light comes on when driving, pull off the

road as soon as you can and stop the

engine. Check the oil level and add oil if

necessary (see pages 9-8 and 9-9). If there

is enough oil, the lubrication system should

be inspected by your MARUTI dealer before

you drive the vehicle again.

5-3
40

60G-74E
INSTRUMENT PANEL

60G-09-002

CAUTION

If you operate the engine with this

light on, severe engine damage can

result.

Do not rely on the Oil Pressure Light

to indicate the need to add oil. Be

sure to periodically check the engine

oil level (see pages 9-8 and 9-9).
70F-03-009

Charging Light

This light comes on when the ignition switch

is turned on, and goes out when the engine is

started. The light will come on and remain on

if there is something wrong with the battery

charging system. If the light comes on when

the engine is running, the charging system

should be inspected immediately by your

MARUTI dealer.

CAUTION

Do not continue driving long with the

charging light ON as this will drain the

battery 'dead'.
72F-05-027

"Malfunction Indicator" Light

Your vehicle has a computer-controlled

emission control system. A "Malfunction

Indicator" light is provided on the instrument

panel to indicate when it is necessary to have

the emission control system serviced. The

"Malfunction Indicator" light comes on when

the ignition switch is turned to "ON" and goes

out when the engine is started.

If the "Malfunction Indicator" light comes on

when the engine is running, there is a problem

with the emission control system. Take the

vehicle to your MARUTI dealer to have the

problem corrected.

CAUTION

Continuing to drive the vehicle when

the "Malfunction Indicator" light is on

can cause permanent damage to the

vehicle's emission control system, and

can affect fuel economy and

driveability.

5-4

INSTRUMENT PANEL
60G-74E

70F-03-042

Turn Signal Indicators

When you turn on the left or right turn signals,

the corresponding green arrow on the

instrument panel will flash along with the

respective turn signal lights. When you turn

on the hazard warning switch, both arrows will

flash along with all of the turn signal lights.

70F-03-043

Main Beam (High Beam) Indicator Light

This indicator comes on when headlight main

beams (high beams) are turned on.
SPEEDOMETER/ODOMETER/

TRIPMETER (if equipped)

60G-05-003

© Speedometer

© Odometer

(D Trip meter

© Trip meter reset knob

The speedometer indicates vehicle speed in

km/h.The odometer records the total distance

the vehicle has been driven. The tripmeter can

be used to measure the distance travelled on

short trips or between fuel stops. You can reset

the tripmeter to zero by pushing the reset

knob.
CAUTION

Keep track of your odometer reading

and check the maintenance schedule

regularly for required services.

Increased wear or damage to certain

parts can result from failure to perform

required services at the proper mileage

intervals and your warranty rights may

be affected.

5-5

42
41

OTHER CONTROLS AND EQUIPMENTS

60G-74E

FUEL FILLER CAP

60G-06-002

The fuel filler cap is located on the left rear

side of the vehicle. The fuel filler lid can be

unlocked by pulling up the opener lever located

on the outboard side of the driver's seat and

locked by simply closing the lid.

Remove the fuel filler cap slowly. The

fuel may be under pressure and may

spray out, causing injury.
Petrol Is extremely flammable. Do not

smoke when refuelling, and make sure

there are no open flames or sparks in

the area.
60G-06-OO3

The fuel tank filler cap has a "screw-on ratcheting

type" feature.

• To remove - turn the cap counterclockwise.

Turn the cap slowly to allow any residual

pressure to escape.

• To install - turn the cap clockwise and

tighten it securely until a "ratcheting"

(clicking) sound is heard. The "ratcheting"

sound indicates that the cap is on properly.

6-3
56

60G-74E
OTHER CONTROLS AND EQUIPMENT

FOLDING REAR SEATS

70F-04-008E

If you need to replace the fuel cap, use

only a cap specified for your model.

Using an improper fuel cap can cause

a serious malfunction of the fuel

system. You can get the correct

replacement cap from your MARUTI

dealer.
63B-06-013

The rear seat of your vehicle can be folded

forward ro provide additional luggage space.

To lower the seatback, hook the webbing of

both outboard lap-shoulder belts in the belt

hangers, pull up the lock knobs (© and @)

simultaneously and fold forward the seatback.

To raise the seatback, lift it up and push back

until it locks into place.

When you move a seatback, make sure

the belt webbing is hooked in the belt

hangers (if equipped) so the seat belts

are not caught by the seatback, seat

hinge, or seat latch.This helps prevent

damage to the belt system.
63B-06-014

When returning a rear seat to the

normal position, make sure that

movement of the seatback is

unobstructed and the seatback is

securely latched.

57

6-4

60G-74E
OPERATING YOUR VEHICLE

Once a week, or each time you fill your fuel

tank, perform the following under-bonnet

checks:

1) Engine oil level.

2) Coolant level.

3) Brake fluid level.

4) Power steering (if equipped) fluid level.

5) Windscreen washer fluid level.

6) Battery solution level.

7) Bonnet latch operation.

Pull the bonnet release handle inside the

vehicle. Make sure that you can not open

the hood all the way without releasing the

secondary latch. Be sure to close the hood

securely after checking for proper

operation. See "All Latches, Hinges &

Locks" of "PERIODIC MAINTENANCE

SCHEDULE" in the "INSPECTION AND

MAINTENANCE" section for lubrication

schedule.

Make sure the bonnet is fully closed

and latched before driving. If it is not,

it can fly up unexpectedly during

driving, obstructing your view and

resulting in an accident.
STARTING THE ENGINE

Before starting the engine:

1) Make sure the parking brake is applied

fully.

2) Manual Transmission - Shift into "N"

(neutral) and depress the clutch pedal all

the way to the floor. Hold it while starting

the engine.

Make sure that the parking brake is

applied fully and the transmission is in

Neutral before attempting to start the

engine.

CAUTION

Stop turning the starter immediately

after the engine has started or the

starter system can be damaged.

Do not crank the engine for more

than 15 seconds at a time. If the

engine doesn't start on the first try,

wait about 15 seconds before trying

again.
Starting a Cold Engine

Engine which is started after 6 hours should

be treated as cold engine.

For Electronic fuel injection models

• With your foot off the accelerator pedal,

crank the engine by turning the ignition

key to "START1. Release the key when the

engine starts.

• If the engine does not start after 15

seconds of cranking, wait about 15

seconds, then press down the accelerator

pedal to 1/3 of its travel and try cranking

the engine again. Release the key and

accelerator pedal when the engine starts.

• If the engine still does not start, try holding

the accelerator pedal all the way to the

floor while cranking. This should clear the

engine if it is flooded.

Starting a Warm Engine

For Electronic fuel injection models:

Use the same procedure as for "Starting a cold

Engine".

67

7-2

OPERATING YOUR VECHILE

60G-74E

USING THE TRANSMISSION

70F-04-005E

Starting off

To start off, depress and maintain pressure

upon the clutch pedal and change into 1st

gear. After releasing the parking brake,

gradually release the clutch. When you hear

a change in the engine's sound (speed), gently

apply pressure to the accelerator to keep the

engine sound (speed) constant whilst

continuing to gradually release the clutch.
Gear changing

All forward gears are synchronized, which

provides for quiet, easy changing. Always

depress the clutch pedal fully before changing

gears.The following table shows the maximum

allowable speed for each gear.
GEAR

First

Second

Third

Fourth

Fifth
MAXIMUM SPEED

50 km/h

95 km/h

140 km/h

Top Speed

Top Speed

7-3
68

60G-74E
OPERATING YOUR VEHICLE

CATALYTIC CONVERTER

(if equipped)

70F-05-005

The purpose of the catalytic converter installed

on your vehicle is to convert exhaust pollutants

to harmless water vapour, carbon dioxide, and

nitrogen. Use of leaded fuel in vehicles

equipped with catalytic converters is

prohibited, because lead deactivates the

pollutant-reducing components of the catalyst

system.

It is very important to keep the engine properly

tuned. Engine misfiring, which can result from

an improperly tuned engine, may cause

overheating of the catalyst. This may result in

permanent heat damage to the catalyst and

other vehicle components.
CAUTION

To minimize the possibility of catalyst

or other vehicle damage:

• Maintain the engine in the proper

operating condition.

• In the event of an engine

malfunction, particularly one

involving engine misfire or other

apparent loss of performance, have

the vehicle serviced promptly.

• Do not turn off the engine or

interrupt the ignition when the

transmission is in gear and the

vehicle is in motion.

• Do not try to start the engine by

pushing or towing the vehicle, or

coasting down a hill.

• Do not idle the engine with any spark

plug wires disconnected or

removed, such as during diagnostic

testing.

• Do not idle the vehicle for prolonged

periods if idling seems rough or

there are other malfunctions.

• Do not allow the fuel tank to get near

the empty level.
60Q-07-002E

Be careful where you park and drive;

the catalytic converter and other

exhaust components can get very hot.

As with any vehicle, do not park or

operate this vehicle in areas where

combustible materials such as dry

grass or leaves can come in contact

with a hot exhaust system.

7-6

OPERATING YOUR VECHILE

60G-74E

IMPROVING FUEL ECONOMY

The following instructions will help you improve

fuel economy.

Avoid excessive idling:

If you are to wait for more than a minute while

you are parked, stop the engine and start it

again later. When warming up a cold engine,

allow the engine to idle until the temperature

gauge pointer comes up to the "C" position. In

this position, the engine is sufficiently warm

for starting off.

Avoid "fast" starts:

Fast starts away from lights or stop signs will

consume fuel unnecessarily and shorten

engine life. Start off slowly.

Avoid unnecessary stops:

Avoid unnecessary deceleration and stopping.

Try to maintain a slow, steady speed whenever

possible. Slowing down and then accelerating

again uses more fuel.

Keep a steady cruising speed:

Keep as constant a speed as road and traffic

conditions will permit.
Air Outlet side

(Facing up)

60G-09-010

Keep the air cleaner clean:

A dirty air cleaner will cause the carburation

system to supply too much fuel to the engine

for the amount of air being supplied. The result

is waste of fuel due to incomplete combustion.

Keep weight to a minimum:

The heavier the load, the more fuel the vehicle

consumes. Take out any luggage or cargo

when it is not necessary.

Keep tyre pressures correct:

Under-inflation of the tyres can waste fuel due

to increased running resistance of the tyres.

Keep your tyres inflated to the correct pressure

shown on the label on the driver's side door

or door lock pillar.
TRAILER TOWING

Your MARUTI was originally designed to carry

people and a normal amount of cargo, not to

tow a trailer. Maruti does not recommend you

use your vehicle to tow a trailer.Towing a trailer

can adversely affect handling, durability, and

fuel economy.

7-7

72
71

60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty condition

2. Accelerator cable and Throttle shafts

3. Fuel tank cap, fuel lines & connections(leakage,damage)

4. Fuel filter (leakage)

CLUTCH AND TRANSMISSION

1. Clutch pedal (play)

2. Clutch slipping (dragging or excessive damage)

3. Manual Transmission/Transfer and Differential oil (level, leakage)

DRIVE SHAFTS

1. Drive shafts boots (bent of boots damage)

BRAKE

1. Brake fluid (level, leakage)

2. Brake pedal (pedal-to-wall clearance)

3. Parking brake lever and cable (play, damage)

4. a. Brake discs and pads, (wear)

b. Brake drums & shoes

5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)

6. Brake hoses and pipes (leakage, damage)
FREE

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INSPECTIONS

5

6
10

12

Clean every 5,000 km. F
PERIODIC MAINTENANCE

20

24
30

36
40

48

Replace every 40,000 krr
50

60
SERVICE

60

72
AT

70

84
COST

80

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Clean every 2,500 km or as required. Replace every 40,000 km. More frequent

replacement if dust condition is severe.

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9-4

INSPECTION AND MAINTENANCE

60G-74E

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first
km (x 1,000)

months

WHEEL

1. Tyres (air pressure, abnormal wear, crack, ROTATION)

2. Wheels (damage)

3. Front wheel bearings (loose, damage)

4. Rear wheel bearings (loose, damage)

FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage)

2. Suspension arms and knuckle supports (loose.damage)

3. Rear spring (damage)

4. Shock absorbers (oil leakage, damage)

5. All bolts and nuts (loose)

6. Suspension arms and Tension rods

STEERING

1. Steering wheel (play, loose)

2. Power steering fluid (level, leakage)/connections

3. All rods and arms (loose, damage, wear)

ELECTRICAL

1. Battery electrolyte (level, leakage)

2. Wiring harness connection (looseness, damage)

3. Lighting system (operation, stains, damage)

4. Horn (operation)

5. System voltage

BODY

1. All chassis bolts and nuts (tighten)

2. All Latches, Hinges & Locks (function)
FREE

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INSPECTIONS

5

6

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PERIODIC

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inspect every 5,000

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9-5
88

60G-74E
INSPECTION AND MAINTENANCE

CAUTION

When adding or replacing coolant,

use a high quality ethylene glycol

antifreeze and anticorrosion (Non-

Amine type) diluted with distilled

water. If the lowest ambient

temperature in your area is expected

to be -15°C (5°F) or above, make the

antifreeze concentration of the

mixture you use at least 30% but no

more than 50%. If -16°C (3°F) or

below, make the concentration at

least 50%. If the 50% concentration

does not provide adequate

protection against freezing, follow

the instructions on the antifreeze

container to obtain the desired

freezing point.

When putting the cap on the

reservoir tank, line up the arrow on

the cap and the arrow on the tank,

or coolant can leak out.
70F-07-019E

Coolant Replacement

1) When the engine is cool, remove the

radiator cap by turning it slowly to the left

until a "stop" is felt. Do not press down

while turning the cap. Wait until any

pressure is released, then press down on

the cap and continue turning it

anticlockwise.
60G-09-039E

It is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. Watt

until the coolant temperature has

lowered before removing the cap.

2) Remove the reservoir tank cap. Remove

the reservoir by lifting it up, and drain the

reservoir completely by pouring the

coolant in to a suitable container.

95
9-12

INSPECTION AND MAINTENANCE

60G-74E

WINDSCREEN WASHER FLUID

AIR CLEANER

60G-09-008

3) Loosen the drain plug attached to the

lower part of the radiator and drain the

coolant into a suitable container.

4) Tighten the drain plug on the radiator, fill

the radiator with coolant and install the

radiator cap.

5) Refit the reservoir and fill it with the correct

coolant to the "FULL" line. Refit the

reservoir tank cap, ensuring the arrows are

correctly aligned.

CAUTION

The coolant must be replaced with the

vehicle on level ground.
63B-09-001

Check that there is washer fluid in the tank.

Refill it if necessary. Use a good quality

windscreen washer fluid, diluted with water as

necessary.

Do not use "antifreeze" solution in the

windscreen washer reservoir.This can

severely impair visibility when sprayed

on the windscreen, and can also

damage your vehicle's paint.

CAUTION

Damage may result if the washer motor

is operated whilst the fluid or fluid

nozzles are frozen or with no fluid in

the washer tank.
6OG-09-009

If the air cleaner is clogged with dust, there

will be greater intake resistance, resulting in

decreased power output and increased fuel

consumption.

Take out the air cleaner element after

unhooking the clamps shown in the illustration.

Blow off dust on air cleaner element by

compressed air. If the air cleaner element

appears to be dirty, replace it with a new one.

9-13
96