1999 SUZUKI BALENO clutch

high beam deactivate airbag tire size coolant temperature water pump washer fluid

Page 2 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Dont do this" or "Dont let this

happen".
Do not modify this vehicle. Modification

could adversely affect

60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Don't do this" or "Don't let this

happen".
Do not modify this vehicle. Modification

could adversely affect safety, handling,

performance, or durability and may

contravene regulations. In addition,

damage or performance problems

resulting from modification may not be

covered under warranty.
Improper installation of mobile

communication equipment such as

cellular talephones or CB (Citizen's

Band) radios may cause electronic

interference with your vehicle's ignition

system, resulting in vehicle

performance problems. Consult your

MARUTI dealer or qualified service

technician for advice on installing such

mobile communication equipment.

0-2
Copying, quoting or reproduction of any

part of this manual is not permitted without

explicit approval by MARUTI UDYOG

LIMITED.

60G-74E

WARRANTY POLICY

WARRANTY POLICY

Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each

new Maruti vehicle distributed in India by Maruti and sold by an

authorised Maruti dealer will be free, under normal use and service,

from any defects in material and workmanship at the time of

manufacture SUBJECT TO THE FOLLOWING TERMS AND

CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti vehicle must be delivered by Maruti authorised

dealer and set-up, serviced by Maruti authorised dealer/

service station.

(b) The warranty registration card in respect of each vehicle

must be completed by the dealer at the time of delivery

of the vehicle and dealer should retain the same.

(2) Term:

The term of the warranty shall be twenty four (24) months

or 40,000 kilometers (whichever occurs first) from the date

of delivery to the first owner.

(3) Maruti's Warranty Obligation:

If any defect(s) should be found in a Maruti vehicle within the

term stipulated above, Maruti's only obligation is to repair or

replace at its sole discretion any part shown to be defective,

with a new part or the equivalent at no cost to the owner for

parts or labour, when Maruti acknowledges that such a defect

is attributable to faulty material or workmanship at the time of

manufacture. The owner is responsible of any repair or

replacements which are not covered by this warranty.
(4) Limitation:

This warranty shall not apply to:

(a) normal maintenance service required other than the three

free services, including without limitation, oil and fluid

changes, headlight aiming, fastener retightening, wheel

balancing, wheelalignment and tyre rotation, cleaning of

injectors, adjustments of carburettor, ignition timing, clutch

and valve clearance.

(b) the replacement of normal wear parts including without

limitation, bulbs, battery, tyres and tubes, spark plugs, belts,

hoses, filters, wiper blades, brushes, contact points, fuses,

clutch disc, brake shoes, brake pads, cable and all rubber

parts (except oil seal and glass run).

(c) any vehicle which has been used for competition or racing.

(d) any repairs or replacement required as a result of accidents

or collision.

(e) any defects caused by misuse, negligence, abnormal use or

insufficient care.

(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.

(g) any vehicle on which parts or accessories not approved by

Maruti have been used.

(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Owner's Manual,

(i) any vehicle which has not received, during the warranty

term, the service inspections prescribed in the Maruti

Owner's Manual.

G) any vehicle which has been assembled, disassembled,

adjusted or repaired by other than an Maruti authorised

2-1

Page 3 of 65

Page 27 of 65

SUZUKI BALENO 1999 1.G Owners Manual
OTHER CONTROLS AND EQUIPMENTS
60G-74E

PARKING BRAKE LEVER

63B-06-001E

The parking brake lever is located between

the seats. To apply the parking brake, hold the

brake pedal down and pull the pa

OTHER CONTROLS AND EQUIPMENTS
60G-74E

PARKING BRAKE LEVER

63B-06-001E

The parking brake lever is located between

the seats. To apply the parking brake, hold the

brake pedal down and pull the parking brake

lever all the way up.
63B-06-002E

To release the parking brake, hold the brake

pedal down, pull up slightly on the parking

brake lever, push the button on the end of the

lever with your thumb, and lower the lever to

its original position.
Never drive your vehicle with the

parking brake on: rear brake

effectiveness can be reduced from

over heating, brake life may be

shortened, or permanent brake

damage may result.

If the parking brake does not hold

the vehicle securely or does not fully

release, have your vehicle inspected

immediately by an authorized

MARUTI dealer.

Always apply the parking brake fully

before leaving your vehicle or it may

move, causing injury or damage. When

parking, make sure the gear shift lever

is left in first gear or reverse.

Remember, even though the

transmission is in gear, you must

always apply the parking brake fully.

6-1
54

60G-74E
OTHER CONTROLS AND EQUIPMENT

PEDALS

GEAR LEVER

60G-06-001

Clutch Pedal ©

The clutch pedal is used to disengage the drive

to the wheels when starting the engine,

stopping, or shifting the transmission lever.

Depressing the pedal disengages the clutch.

CAUTION

Do not drive with your foot resting on

the clutch pedal. It could result in

excessive clutch wear, clutch damage,

or unexpected loss of engine braking.
Brake Pedal ®

Your MARUTI vehicle is equipped with front

disc brakes and rear drum brakes. Depressing

the brake pedal applies both sets of brakes.

You may hear occasional brake squeal when

you apply the brakes. This is a normal

condition caused by environmental factors

such as cold, wet, snow, etc.

If brake squeal is excessive and occurs

each time the brakes are applied, you

should have the brakes checked by

your MARUTI dealer.

A WARNING

Do not "ride" the brakes by applying

them continuously or resting your foot

on the pedal. This will result in

overheating of the brakes which could

cause unpredictable braking action,

longer stopping distances, or

permanent brake damage.

Accelerator Pedal ®

This pedal controls the speed of the engine.

Depressing the accelerator pedal increases

power output and speed.
70F-04-005E

The gear change pattern is shown in the

illustration. For details on how to use the

transmission, refer to USING THE

TRANSMISSION in the OPERATING YOUR

VEHICLE section.

55

6-2

Page 33 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
OPERATING YOUR VEHICLE

Once a week, or each time you fill your fuel

tank, perform the following under-bonnet

checks:

1) Engine oil level.

2) Coolant level.

3) Brake fluid level.

4) Po

60G-74E
OPERATING YOUR VEHICLE

Once a week, or each time you fill your fuel

tank, perform the following under-bonnet

checks:

1) Engine oil level.

2) Coolant level.

3) Brake fluid level.

4) Power steering (if equipped) fluid level.

5) Windscreen washer fluid level.

6) Battery solution level.

7) Bonnet latch operation.

Pull the bonnet release handle inside the

vehicle. Make sure that you can not open

the hood all the way without releasing the

secondary latch. Be sure to close the hood

securely after checking for proper

operation. See "All Latches, Hinges &

Locks" of "PERIODIC MAINTENANCE

SCHEDULE" in the "INSPECTION AND

MAINTENANCE" section for lubrication

schedule.

Make sure the bonnet is fully closed

and latched before driving. If it is not,

it can fly up unexpectedly during

driving, obstructing your view and

resulting in an accident.
STARTING THE ENGINE

Before starting the engine:

1) Make sure the parking brake is applied

fully.

2) Manual Transmission - Shift into "N"

(neutral) and depress the clutch pedal all

the way to the floor. Hold it while starting

the engine.

Make sure that the parking brake is

applied fully and the transmission is in

Neutral before attempting to start the

engine.

CAUTION

Stop turning the starter immediately

after the engine has started or the

starter system can be damaged.

Do not crank the engine for more

than 15 seconds at a time. If the

engine doesn't start on the first try,

wait about 15 seconds before trying

again.
Starting a Cold Engine

Engine which is started after 6 hours should

be treated as cold engine.

For Electronic fuel injection models

• With your foot off the accelerator pedal,

crank the engine by turning the ignition

key to "START1. Release the key when the

engine starts.

• If the engine does not start after 15

seconds of cranking, wait about 15

seconds, then press down the accelerator

pedal to 1/3 of its travel and try cranking

the engine again. Release the key and

accelerator pedal when the engine starts.

• If the engine still does not start, try holding

the accelerator pedal all the way to the

floor while cranking. This should clear the

engine if it is flooded.

Starting a Warm Engine

For Electronic fuel injection models:

Use the same procedure as for "Starting a cold

Engine".

67

7-2

OPERATING YOUR VECHILE

60G-74E

USING THE TRANSMISSION

70F-04-005E

Starting off

To start off, depress and maintain pressure

upon the clutch pedal and change into 1st

gear. After releasing the parking brake,

gradually release the clutch. When you hear

a change in the engine's sound (speed), gently

apply pressure to the accelerator to keep the

engine sound (speed) constant whilst

continuing to gradually release the clutch.
Gear changing

All forward gears are synchronized, which

provides for quiet, easy changing. Always

depress the clutch pedal fully before changing

gears.The following table shows the maximum

allowable speed for each gear.
GEAR

First

Second

Third

Fourth

Fifth
MAXIMUM SPEED

50 km/h

95 km/h

140 km/h

Top Speed

Top Speed

7-3
68

Page 34 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
OPERATING YOUR VEHICLE

Reduce your speed and change

down to a lower gear before going

down a long or steep hill. A lower

gear will allow the engine to provide

braking. Avoid riding the

60G-74E
OPERATING YOUR VEHICLE

Reduce your speed and change

down to a lower gear before going

down a long or steep hill. A lower

gear will allow the engine to provide

braking. Avoid riding the brakes or

they may overheat, resulting in brake

failure.

When driving on slippery roads, be

sure to slow down before changing

down. Excessive and or sudden

changes in engine speed may cause

loss of traction, which could cause

you to lose control.

Make sure that the vehicle is

completely stationary before you

change into reverse.
CAUTION

To help avoid clutch damage, do not

use the clutch pedal as a footrest

while driving or use the clutch to

keep the vehicle stationary on a hill.

Depress the clutch fully when

changing gear.

When changing gears or starting off,

do not race the engine. Racing the

engine can shorten engine life and

prevent smooth operation.
BRAKING

The distance needed to bring any vehicle to a

halt increases with the speed of the vehicle.

The braking distance needed, for example, at

60 km/h will be approximately 4 times greater

than the braking distance needed at 20 km/h.

Start to brake the vehicle when there is plenty

of distance between your vehicle and the

stopping point, and slow down gradually.

69

7-4

OPERATING YOUR VECHILE

60G-74E

RUNNING-IN

Servo assisted brakes

Your vehicle has servo assisted brakes which

works with the assistance of engine vacuum.

Do not switch off the engine while

vehicle is in motion, for example, while

driving down a hill as this will cause

loss of vacuum assistance leading to

reduction of braking efficiency

substantially.

If servo assistance is lost due to a stalled

engine or other failures, the system is still fully

operational on reserve power and you can

bring the vehicle to a complete stop by

pressing the brake pedal once and holding it

down. The reserve power is partly used up

each time you depress the brake pedal. Apply

smooth and constant pressure to the pedal.

Do not pump the pedal.
Even without reserve power in the

brake system, you can still stop the

vehicle by pressing the brake pedal

harder than normally required.

However, the stopping distance may be

lonaer.

On loose surface where the wheels can

easily loose traction (such as gravel,

etc.), the stopping distance required for

your vehicle may be greater than for a

comparable vehicle with a conventional

brake system. Allow for extra stopping

distance when driving on loose

surfaces.
CAUTION

The future performance and reliability

of the engine depends on the care and

restraint exercised during its early life.

It is especially important to observe the

following precautions during the initial

1000 km of vehicle operation.

• After starting, do not race the

engine. Warm it up gradually.

• Avoid prolonged vehicle operation at

a constant speed. Moving parts will

bed in better if you vary your speed.

• Do not exceed 100 km/h.

• Start off from a stop slowly. Avoid

full throttle starts.

• If possible, avoid hard braking,

especially during the first 300 km of

driving.

• Do not drive slowly with the

transmission in a high gear.

• Drive the vehicle at moderate engine

speeds.

7-5
70
If water gets into the brake drums,

brake performance may become poor

and unpredictable. After driving

through water or washing the

underside of the vehicle, test the brakes

while driving at a slow speed to see if

they have maintained their normal

effectiveness. If the brakes are less

effective than normal, dry them by

repeatedly applying the brakes while

driving slowly until the brakes have

regained their normal effectiveness.

Page 41 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air C

Page 43 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty con

60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty condition

2. Accelerator cable and Throttle shafts

3. Fuel tank cap, fuel lines & connections(leakage,damage)

4. Fuel filter (leakage)

CLUTCH AND TRANSMISSION

1. Clutch pedal (play)

2. Clutch slipping (dragging or excessive damage)

3. Manual Transmission/Transfer and Differential oil (level, leakage)

DRIVE SHAFTS

1. Drive shafts boots (bent of boots damage)

BRAKE

1. Brake fluid (level, leakage)

2. Brake pedal (pedal-to-wall clearance)

3. Parking brake lever and cable (play, damage)

4. a. Brake discs and pads, (wear)

b. Brake drums & shoes

5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)

6. Brake hoses and pipes (leakage, damage)
FREE

1

1
INSPECTIONS

5

6
10

12

Clean every 5,000 km. F
PERIODIC MAINTENANCE

20

24
30

36
40

48

Replace every 40,000 krr
50

60
SERVICE

60

72
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70

84
COST

80

96

Clean every 2,500 km or as required. Replace every 40,000 km. More frequent

replacement if dust condition is severe.

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9-4

INSPECTION AND MAINTENANCE

60G-74E

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first
km (x 1,000)

months

WHEEL

1. Tyres (air pressure, abnormal wear, crack, ROTATION)

2. Wheels (damage)

3. Front wheel bearings (loose, damage)

4. Rear wheel bearings (loose, damage)

FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage)

2. Suspension arms and knuckle supports (loose.damage)

3. Rear spring (damage)

4. Shock absorbers (oil leakage, damage)

5. All bolts and nuts (loose)

6. Suspension arms and Tension rods

STEERING

1. Steering wheel (play, loose)

2. Power steering fluid (level, leakage)/connections

3. All rods and arms (loose, damage, wear)

ELECTRICAL

1. Battery electrolyte (level, leakage)

2. Wiring harness connection (looseness, damage)

3. Lighting system (operation, stains, damage)

4. Horn (operation)

5. System voltage

BODY

1. All chassis bolts and nuts (tighten)

2. All Latches, Hinges & Locks (function)
FREE

1

1
INSPECTIONS

5

6

Rotate and

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PERIODIC

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inspect every 5,000

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9-5
88

Page 50 of 65

SUZUKI BALENO 1999 1.G Owners Manual
60G-74E
INSPECTION AND MAINTENANCE

POWER STEERING (if equipped)

CLUTCH PEDAL

60G-09-017

Check the steering box case, vane pump and

hose connections for leaks or damage.

Power steering fluid

C

60G-74E
INSPECTION AND MAINTENANCE

POWER STEERING (if equipped)

CLUTCH PEDAL

60G-09-017

Check the steering box case, vane pump and

hose connections for leaks or damage.

Power steering fluid

Check the fluid level by looking at the reservoir

in the engine compartment when the fluid is

cold (about room temperature).

Check that the fluid level is between the

"UPPER" and "LOWER" lines. If the fluid level

is near the "LOWER" line, fill it up to the

"UPPER" line with an automatic transmission

fluid equivalent to DEXRON»-IIE or

DEXRON'-III. Do not overfill.
63B-09-00SE

Power steering belt

The tension of the belt should be such that

there is a deflection of 8-10mm (0.31 -0.39 in.)

when you press your thumb midway between

the pulleys.

The belt should also be examined to ensure

that it is not damaged. If necessary, have the

belt adjusted or replaced by your MARUTI

dealer.
70F-07-034

Measure the clutch pedal piay by moving the

clutch pedal with your hand and measuring

the distance it moves until you feel slight

resistance. The play in the clutch pedal should

be between 15-20 mm (0.6 - 0.8 in). If the

play is more or less than the above, or clutch

dragging is felt with the pedal fully depressed,

have the clutch inspected by your MARUTI

dealer.

101

9-18

INSPECTION AND MAINTENANCE

60G-74E

TYRES

60G-09-018

The front and rear tyre pressure specifications

for your vehicle are listed on the Tyre Inflation

Pressure Label and in the "SPECIFICATIONS"

section at the end of this book. Both the front

and rear tyres should have the specified tyre

pressure.

Tyre Inspection

Inspect your vehicle's tyres periodically by

performing the following checks:

1) Measure the air pressure with a tyre

gauge. Adjust the pressure if necessary.
Air pressures should be checked

when the tyres are cold or you may

get inaccurate readings.

Check the inflation pressure from

time to time while inflating the tyre

gradually, until the specified

pressure is obtained.

Never underinf late or overinf late the

tyres.

Underinflation can cause unusual

handling characteristics or can

cause the rim to slip on the tyre

bead, resulting in an accident or

damage to the tyre or rim.

Overinflation can cause the tyre to

burst, resulting in personal injury.

Overinflation can also cause

unusual handling characteristics

which may result In an accident.
70F-07-037E

2) Check that the depth of the tread groove

is more than 1.6 mm (0.06 in). To help you

check this, the tyres have moulded in tread

wear indicators in the grooves. When the

indicators appear on the tread surface, the

remaining depth of the tread is 1.6 mm

(0.06 in) or less and the tyre should be

replaced.

3) Check for abnormal wear, cracks and

damage. Any tyres with cracks or other

damage should be replaced. If any tyres

show abnormal wear, have them inspected

by your MARUTI dealer.

9-19
102

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