60G-74E
DRIVING TIPS AND SAFE DRIVING
72F-08-004
4. Don't start quickly, for it is dangerous and
wastes fuel.
72F-08-006
72F-08-005
General driving
1. Be sure to stop before the stop light and
stop sign. When moving into the
intersection without any traffic lights or
signs, drive slowly to confirm safety.
Always follow other vehicles at a safe
distance in order to prevent a rear-end
collision, should the vehicle ahead make
a sudden stop.
77
8-4
DRIVING TIPS AND SAFE DRIVING
60G-74E
72F-08-007 72F-08-008
72F-08-009
3.
Turn ON the turn signal at least 30 meters
before making a turn or changing the lane
so as not to be hit from behind.
4. Before entering a corner, decelerate to a
safe speed. Don't apply brakes during
cornering, or a cornering skid may occur.
5. When overtaking other vehicles, watch out
for the oncoming vehicle and carefully
confirm the safety.
6. Don't attempt zigzag driving which will
hinder your control over the vehicle and
cause an accident.
72F-08-010
8-5
78
60G-74E
INSPECTION AND MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
The following table shows when regular
maintenance on your vehicle is required. This
table shows in kilometres and months when
inspections, adjustments, lubrication and other
services should be performed.
Maruti recommends that maintenance
on your Maruti vehicle be performed by
Maruti Authorised Dealer/Service
Station.
CAUTION
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP).
85
9-2
INSPECTION AND MAINTENANCE
6OG-74E
PERIODIC MAINTENANCE SCHEDULE
A....Ad]ust. l....lnspect and correct or replace If necessary.
T....Tighten to specified torque. C....CIean.
R....Replace or change. O....Rotate
L....Lubrlcate.
Note:
This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals
respectively.
Interval: This interval should be judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
ENGINE
1. Water pump drive belt (tension, wear)
2. Engine coolant (level, leakage)
3. Engine oil (API GRADE SF, SG, SH) & Oil filter
4. Cooling system hoses and connections (leakage, damage)
5. Engine bolts (All cylinder head and manifold fixings)
6. Engine mounting (loose, damage)
7. Valve clearance
8. Camshaft timing belt (damage, wear)
9. Exhaust system (noise, leakage or otherwise defective)
10. Positive crankcase ventilation System (Hoses, connections and valve;
IGNITION
1. Ignition wiring, (damage, deterioration)
2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS
1
1
A
I
R
I
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_
5
6
I
I
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I
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-
A
-
10
12
I
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R
I
T
T
-
-
PERIODIC MAINTENANCE SERVICE AT COST
20
24
I
R
R
I
-
-
A
I
Replace every 1,00,000 km
-
-
-
I
I
-
-
-
-
-
I
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R
30
36
I
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R
I
T
T
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-
-
-
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I
40
48
I
R
R
I
-
-
A
I
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I
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R
SO
60
I
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R
I
T
T
-
-
-
-
-
I
60
72
R
R
R
I
-
-
A
I
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I
I
R
70
84
A
I
R
I
T
T
-
-
-
-
-
I
80
96
I
R
R
I
-
-
A
I
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I
I
R
9-3
86
60G-74E
INSPECTION AND MAINTENANCE
Interval: This interval should be Judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
FUEL
1. Air cleaner Paved-road
Dusty condition
2. Accelerator cable and Throttle shafts
3. Fuel tank cap, fuel lines & connections(leakage,damage)
4. Fuel filter (leakage)
CLUTCH AND TRANSMISSION
1. Clutch pedal (play)
2. Clutch slipping (dragging or excessive damage)
3. Manual Transmission/Transfer and Differential oil (level, leakage)
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage)
BRAKE
1. Brake fluid (level, leakage)
2. Brake pedal (pedal-to-wall clearance)
3. Parking brake lever and cable (play, damage)
4. a. Brake discs and pads, (wear)
b. Brake drums & shoes
5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)
6. Brake hoses and pipes (leakage, damage)
FREE
1
1
INSPECTIONS
5
6
10
12
Clean every 5,000 km. F
PERIODIC MAINTENANCE
20
24
30
36
40
48
Replace every 40,000 krr
50
60
SERVICE
60
72
AT
70
84
COST
80
96
Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
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I&L
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I&L
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I&L
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I&L
I
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I&L
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I&L
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I&L
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87
9-4
INSPECTION AND MAINTENANCE
60G-74E
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first
km (x 1,000)
months
WHEEL
1. Tyres (air pressure, abnormal wear, crack, ROTATION)
2. Wheels (damage)
3. Front wheel bearings (loose, damage)
4. Rear wheel bearings (loose, damage)
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage)
2. Suspension arms and knuckle supports (loose.damage)
3. Rear spring (damage)
4. Shock absorbers (oil leakage, damage)
5. All bolts and nuts (loose)
6. Suspension arms and Tension rods
STEERING
1. Steering wheel (play, loose)
2. Power steering fluid (level, leakage)/connections
3. All rods and arms (loose, damage, wear)
ELECTRICAL
1. Battery electrolyte (level, leakage)
2. Wiring harness connection (looseness, damage)
3. Lighting system (operation, stains, damage)
4. Horn (operation)
5. System voltage
BODY
1. All chassis bolts and nuts (tighten)
2. All Latches, Hinges & Locks (function)
FREE
1
1
INSPECTIONS
5
6
Rotate and
I
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-
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-
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T
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I&L
10
12
PERIODIC
20
24
inspect every 5,000
I
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I&L
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I&L
30
36
km
I
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I&L
MAINTENANCE
40
48
I
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I&L
50
60
I
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I&L
SERVICE
60
72
I
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I&L
AT
70
84
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I&L
COST
80
96
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I&L
9-5
88
60G-74E
INSPECTION AND MAINTENANCE
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
ROAD TEST
1. Operation of Brakes, Gear shifting & speedometer
2. Body and Chassis noise
AIR CONDITIONER (if equipped)
1. Check belt tension
2. Check Receiver Drier bubbles.
3. Tighten compressor mounting bolts
4. Check all hose joints, tighten if necessary
5. Check functioning of Recirc flap .*
6. Clean condenser with low pressure water
7. Check belt for frayed edges, change if necessary
8. Check all mounting bolts
FREE
1
1
I
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-
INSPECTIONS
5
6
I
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T
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C
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10
12
I
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PERIODIC
20
24
I
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C
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30
36
I
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C
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MAINTENANCE
40
48
I
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C
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I
50
60
I
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SERVICE
60
72
I
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T
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C
I
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AT,
70
84
I
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COST
80
96
I
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I
The rear shock absorbers are filled with
high pressure gas. Never attempt to
disassemble it or throw it into a fire.
Avoid storing it near a heater or heating
device. When scrapping the absorber,
the gas must be released from the
absorber safely. Ask your dealer for
assistance.
89
9-6
INSPECTION AND MAINTENANCE
60G-74E
All maintenance should be carried
out with the Ignition switch in the
"OFF" position and the car parked
securely on the level ground unless
otherwise specified.
If you are In any way unsure of your
ability to undertake a task, then do
not start it but contact your Maruti
dealer to perform the work for you.
ENGINE OIL AND FILTER
Specified oil
Be sure that the engine oil you use comes
under the API classification of SF, SG or SH.
Select the appropriate oil viscosity according
to the above chart.
9-7
90
70F-07-004E
60G-74E
INSPECTION AND MAINTENANCE
Hitting curbs and running over rocks
can damage tyres and affect wheel
alignment. Be sure to have tyres and
wheel alignment checked periodically
by your MARUTI dealer.
4) Check for loose wheel nuts.
5) Check that there are no nails, stones, or
other objects sticking into the tyres.
Your MARUTI is equipped with tyres
which are all the same type and size.
This is important to ensure proper
steering and handling of the vehicle.
Never mix tyres of different size or type
on the four wheels of your vehicle. The
size and type of tyres used should be
only those approved by MARUTI as
standard or optional equipment for
your vehicle.
Replacing the wheels and tyres
equipped on your vehicle with certain
combinations of aftermarket wheels
and tyres can significantly change the
steering and handling characteristics
of your vehicle. Therefore, use only
those wheel and tyre combinations
approved by MARUTI as standard or
optional equipment for your vehicle.
CAUTION
Replacing the original tyres with tyres
of a different size may result in false
speedometer or odometer readings.
60G-09-019E
Tyre Rotation
To avoid uneven wear of your tyres and to
prolong their life, rotate the tyres as illustrated.
Tyres should be rotated every 5,000 km as
recommended in the periodic maintenance
schedule. After rotation, adjust front and rear
tyre pressures to the specification listed on
your vehicle's Tyre Inflation Pressure Label.
103
9-20
INSPECTION AND MAINTENANCE
60G-74E
60G-06-009
5)
Changing Wheels
To change a wheel, use the following
procedure:
1) Remove the jack , tools and spare wheel
from the vehicle
2) Loosen, but do not remove the wheel nuts. '
3) Jack up the vehicle (follow the jacking
instructions in the EMERGENCY
SERVICE section in this manual)
4) Remove the wheel nuts and wheel.
60G-09-020E
Install the new wheel and replace the
wheel nuts with their cone shaped end
facing the wheel. Tighten each nut snugly
by hand until the wheel is securely seated
on the hub.
Lower the jack and fully tighten the nuts
[to 8.5 kg-m (61.5 Ib-ft)] in a crisscross
fashion with a wrench as shown in the
illustration.
60G-09-021
Full Wheel Cover (if equipped)
Your vehicle includes a jack crank, which has
a flat end. Use the jack crank to remove the
full wheel cap, as shown above.
9-21
104
60G-74E
INSPECTION AND MAINTENANCE
BATTERY
60G-09-022E
When installing the cover, make sure that it is
positioned so that it does not cover or foul the
air valve.
60G-09-038
Batteries produce flammable hydrogen
gas. Keep flames and sparks away from
the battery or an explosion may occur.
Never smoke when working in the
vicinity of the battery .
When checking or servicing the battery,
disconnect the negative cable. Be
careful not to cause a short circuit by
allowing metal objects to contact the
battery posts and the vehicle at the
same time.
To avoid harm to yourself or damage
to your vehicle or battery, follow the
jump starting instructions in the
EMERGENCY SERVICE section of this
manual if it is necessary to jump start
your vehicle.
The level of the battery solution must be kept
between the "UPPER" and the "LOWER" level
lines at all times. If the level is found to be
below the "LOWER" level line, add distilled
water to the "UPPER" level line. You should
periodically check the battery, battery
terminals, and battery holddown bracket for
corrosion. Remove corrosion using a stiff
brush and ammonia mixed with water, or
baking soda mixed with water. After removing
corrosion, rinse with clean water.
If your vehicle is not going to be driven for a
month or longer, disconnect the cable from
the negative terminal of the battery to help
prevent discharge.
105
9-22
INSPECTION AND MAINTENANCE
60G-74E
FUSES
60G-09-024E
©. Main fuse
®. Primary fuse (Lights)
®. Primary fuse (IG)
©. Radiator fan motor fuse
©. Primary fuse (A/C, HTR)
This vehicle has three types of fuses, as
described below:
Main Fuse - The main fuse takes current
directly from the battery.
Primary Fuses - These fuses are between the
main fuse and individual fuses, and are for
electrical load groups.
Individual Fuses - These fuses are in the fuse
box and for individual electrical circuits.
MAIN FUSE / PRIMARY FUSES
80A
60A
60A
30A
60A
All Electric Load
HEAD-R, HEAD-L, TAIL/DOME,
STOP/HORN, HAZARD
CIGAR/RADIO, I.G. COIL/
METER, WIPER/WASHER,
REAR DEF, TURN/BACK,
HEATER RELAY.
RADIATOR FAN MOTOR
A/C, HTR
Main Fuse and Primary Fuses
The main fuse and primary fuses are located
in the engine compartment. If the main fuse
blows, no electrical component will function.
If a primary fuse blows, no electrical
component in the corresponding load group
will function. When replacing the main fuse or
a primary fuse, use a genuine MARUTI
replacement.
If the main fuse or a primary fuse blows,
be sure to have your vehicle inspected
by an authorized MARUTI dealer.
Always use a genuine MARUTI
replacement. Never use a substitute
such as a wire even for a temporary
repair, or extensive electrical damage
and a fire can result.
60G-09-025E
Fuse Box
The fuse boxes are located in the engine
compartment and under the driver's side of
the dashboard.
To remove the fuse box cover under the
dashboard pull off the cover.
9-23
106
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1