11) Disconnect connectors and then detach com-
bination switch assembly.
12) Remove lighting switch and wiper switch from
roll connector.
B5M0940
B: ADJUSTMENT
1. CENTERING ROLL CONNECTOR
Before installing steering wheel, make sure to cen-
ter roll connector built into combination switch.
1) Make sure that front wheels are positioned
straight ahead.
2) Install steering gearbox, steering shaft and
combination switch properly. Turn roll connector
pin (A) clockwise until it stops.
3) Then, back off roll connector pin (A) approxi-
mately 2.5 turns until ªGº marks aligned.
H5M0663B
C: INSTALLATION
CAUTION:
Failure to do this might damage roll connector.
1) Install lighting switch and wiper switch to roll
connector.
2) Before installing combination switch, check to
ensure that combination switch is off and front
wheels are set in the straight ahead position.
3) Install combination switch assembly and then
connect connectors.
4) Install column cover and centering roll connec-
tor.
5) Install steering wheel in neutral position. Care-
fully insert roll connector pin (A) into hole on steer-
ing wheel.
NOTE:
If steering wheel angle requires fine adjustment,
adjust tie-rod.
H5M0663B
6) Install airbag module and lower cover in the
reverse order of removal.
15
[W8C0]5-5SERVICE PROCEDURE
8. Roll Connector
2. YOKE
Make sure pole is set in position.
3. OVERRUNNING CLUTCH
Inspect teeth of pinion for wear and damage.
Replace if it is damaged. Rotate pinion in direction
of rotation (counterclockwise). It should rotate
smoothly. But in opposite direction, it should be
locked.
CAUTION:
Do not clean overrunning clutch with oil to pre-
vent grease from flowing out.
4. BRUSH AND BRUSH HOLDER
1) Brush length
Measure the brush length and replace if it exceeds
the service limit.
Replace if abnormal wear or cracks are noticed.
Brush length:
Standard
12.3 mm (0.484 in)
Service limit
7.0 mm (0.276 in)
H6M0496C
(A) Service limit line
(B) Brush
2) Brush movement
Be sure brush moves smoothly inside brush
holder.
3) Brush spring force
Measure brush spring force with a spring scale. If
it is less than the service limit, replace brush
holder.
Brush spring force:
Standard
21.6 N (2.2 kg, 4.9 lb) (when new)
Service limit
5.9 N (0.6 kg, 1.3 lb)
5. SWITCH ASSEMBLY
Be sure there is continuity between terminals S
and M, and between terminal S and ground. Use
a circuit tester (set in ªohmº).
Also check to be sure there is no continuity
between terminal M and B.
Terminal / Specified resistance:
SÐM/Continuity
S Ð Ground / Continuity
MÐB/Nocontinuity
S6M0403
E: ASSEMBLY
Assemble in the reverse order of disassembly. Do
the following:
1) Carefully assemble all parts in the order of
assembly and occasionally inspect nothing has
been overlooked.
2) Apply grease to the following parts during
assembly.
IFront and rear bracket sleeve bearing
IArmature shaft gear
IOuter periphery of plunger
IMating surface of plunger and lever
IGear shaft splines
IMating surface of lever and clutch
IBall at the armature shaft end
IInternal and planetary gears
3) After assembling parts correctly, check to be
sure starter operates properly.
11
[W1E0]6-1SERVICE PROCEDURE
1. Starter
