Body Front End
lWhen removing or installing hood, place a cloth or other padding on the front fender panels and cowl
top. This prevents vehicle body from being scratched.
lBumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
lHood adjustment: Adjust at hinge portion.
lHood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
lHood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
REMOVAL Ð Front bumper assembly
p1Remove clipsC205securing bumper fascia to engine undercover.
p2Remove screws and clipsC205securing left and right sides of front fender protector.
p3Remove screws securing radiator core support to bumper fascia.
p4Remove screws securing left and right front fenders to bumper fascia.
p5Remove clipsCS101securing retainer to bumper fascia.
p6Extract bumper fascia assembly.
p7Remove screws securing fog lamps. Then remove fog lamps.
YBT001
10.8 - 14.6 N´m
(1.1 - 1.5 kg-m,
8.0 - 10.8 ft-lb)
BODY END
BT-5
Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
lHeadlamp switch is off,
lAir Conditioner switch is off,
lRear defogger switch is off,
lSteering wheel is in the straight-ahead position, etc.
BEFORE STARTING
1. Check service records for any
recent repairs that may indicate a
related problem, or the current need
for scheduled maintenance.
2. Open engine hood and check the
following:
lHarness connectors for faulty con-
nections
lVacuum hoses for splits, kinks, or
faulty connections
lWiring for faulty connections,
pinches, or cuts
3. Using priming pump, bleed air from
fuel system. Refer to ªFuel Filter
Checkº in MA section.
CONNECT CONSULT-II TO THE
VEHICLE.
Connect ªCONSULT-IIº to the data link
connector for CONSULT-II and select
ªENGINEº from the menu. Refer to EC-
CD-27.
DOES ENGINE START?
Ye s
ENo
Turn ignition switch to
the ªLOCKº position, wait
5 seconds and then start
engine. If engine fails to
start, check malfunction
item.
Run engine for 10 minutes.
CHECK IDLE SPEED.
Read engine idle speed in
ªDATA MONITORº mode with
CONSULT-II.
825 rpm 25 (in N position)
---------------------------------------------------------------------------------------------------------------------------------OR---------------------------------------------------------------------------------------------------------------------------------
Check idle speed using tachom-
eter tester.
825 rpm 25 (in N position)
(Go topAon next page.)
SEF142I
SEF671S
Priming pump
SEF689S
.Diesel tacho tester
.Injection tube
PEF190P
H
H
H
H
H
TROUBLE DIAGNOSIS Ð Basic InspectionCD20T
EC-37
Basic InspectionNCEC0038Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IHeadlamp switch is OFF,
On vehicle equipped with daytime light system, set lighting
switch to the 1st position to light only small lamps.
IAir conditioner switch is OFF,
IRear window defogger switch is OFF,
ISteering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
IHarness connectors for improper connections
IVacuum hoses for splits, kinks and improper connections
IWiring for improper connections, pinches and cuts
IAir cleaner clogging
IHoses and ducts for leaks
SEF983U
©GO TO 2.
2 CHECK THROTTLE DRUM OPERATION-I
Confirm that throttle drum is in contact with the stopper.
OK or NG
OK (with CONSULT-II)©GO TO 5.
OK (without CONSULT-
II)©GO TO 8.
NG©GO TO 3.
3 CHECK ACCELERATOR WIRE INSTALLATION
Check accelerator wire for slack
OK or NG
OK©GO TO 4.
NG©Adjust accelerator wire. Refer to FE section, ªAdjusting Accelerator Wireº.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG16I18DE
Basic Inspection
EC-72
On Board Diagnosis LogicNLEC0240The ECM monitors the switching frequency ratio of heated oxygen
sensors 1 (front) and 2 (rear).
A three way catalyst with high oxygen storage capacity will indicate
a low switching frequency of heated oxygen sensor 2 (rear). As
oxygen storage capacity decreases, the heated oxygen sensor 2
(rear) switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 (front) and
2 (rear) approaches a specified limit value, the three way catalyst
malfunction is diagnosed.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0420
0420IThree way catalyst does not operate properly.
IThree way catalyst does not have enough oxygen stor-
age capacity.IThree way catalyst
IExhaust tube
IIntake air leaks
IInjectors
IInjector leaks
ISpark plug
IImproper ignition timing
DTC Confirmation ProcedureNLEC0241CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
TESTING CONDITION:
IOpen engine hood before conducting following proce-
dure.
IDo not hold engine speed more than specified minutes
below.
1) Turn ignition switch ªONº.
2) Select ªDTC & SRT CONFIRMATIONº then ªSRT WORK SUP-
PORTº mode with CONSULT-II.
3) Start engine.
4) Rev engine up to 3,000 500 rpm and hold it for 3 consecutive
minutes then release the accelerator pedal completely.
If ªCOMPLETEDº appears on the CONSULT-II screen, go to
step 7.
5) Wait 5 seconds at idle.
6) Rev engine up to 2,500 500 rpm and maintain it until ªINCMPº
of CATALYST changes to ªCMPLTº (it will take approximately
5 minutes.)
If not ªCMPLTº, stop engine and cool it down to less than 70ÉC
(158ÉF) and then retest from step 1.
7) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
8) Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-259.
SEF184UD
SEF847Y
SEF848Y
SEF560X
DTC P0420 THREE WAY CATALYST FUNCTIONQG16I18DE
On Board Diagnosis Logic
EC-258
INSPECTION PROCEDURENCEC0028S02
1 INSPECTION START
1. Visually check the following:
IAir cleaner clogging
IHoses and duct for leaks
IElectrical connectors
IGasket (intake manifold, cylinder head, exhaust system)
IThrottle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine speed stays below 1,000 rpm.
SEF935W3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
4. Perform the Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-SR-61.
SAT652J
OK or NG
OK©IGO TO 2. (With CONSULT-II)
IGO TO 3. (Without CONSULT-II)
NG©1. Repair or replace components as necessary.
2. GO TO 2. (With CONSULT-II)
3. GO TO 3. (Without CONSULT-II)
BASIC SERVICE PROCEDURESR20DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont'd)
EC-36
Basic InspectionNCEC0038Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
IHeadlamp switch is OFF,
IOn vehicles equipped with daytime running light systems, set lighting switch to the 1st position to light only
small lamps.
IAir conditioner switch is OFF,
IRear window defogger switch is OFF,
ISteering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or the current need for scheduled maintenance.
2. Open engine hood and check the following:
IHarness connectors for improper connections
IVacuum hoses for splits, kinks, or improper connections
IWiring for improper connections, pinches, or cuts
IAir cleaner clogging
IHoses and ducts for leaks
SEF983U
©GO TO 2.
2 CHECK THROTTLE DRUM OPERATION
Confirm that throttle drum is in contact with stopper.
OK or NG
OK (With CONSULT-II)©GO TO 5.
OK (Without CONSULT-II)©GO TO 8.
NG©GO TO 3.
3 CHECK ACCELERATOR WIRE INSTALLATION
Check accelerator wire for slack.
OK or NG
OK©GO TO 4.
NG©Adjust accelerator wire. Refer to FE-section, ªAdjusting Accelerator Wireº.
4 CHECK THROTTLE VALVE OPERATION
1. Remove intake air ducts.
2. Check throttle valve operation when moving throttle drum by hand.
OK or NG
OK©Retighten the throttle drum fixing nuts.
NG©Clean the throttle body and throttle valve.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONSR20DE
Basic Inspection
EC-84
On Board Diagnosis LogicNCEC0240The ECM monitors the switching frequency ratio of front and
heated oxygen sensor 2 (rear)s.
A three way catalyst with high oxygen storage capacity will indicate
a low switching frequency of heated oxygen sensor 2 (rear). As
oxygen storage capacity decreases, the heated oxygen sensor 2
(rear) switching frequency will increase.
When the frequency ratio of front and heated oxygen sensor 2
(rear)s approaches a specified limit value, the three way catalyst
malfunction is diagnosed.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0420
0420IThree way catalyst does not operate properly.
IThree way catalyst does not have enough oxygen stor-
age capacity.IThree way catalyst
IExhaust tube
IIntake air leaks
IInjectors
IInjector leaks
ISpark plug
IImproper ignition timing
DTC Confirmation ProcedureNCEC0241CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
IOpen engine hood before conducting the following proce-
dure.
IDo not hold engine speed for more than the specified min-
utes below.
1) Turn ignition switch ªONº.
2) Select ªDTC & SRT CONFIRMATIONº then ªSRT WORK SUP-
PORTº mode with CONSULT-II.
3) Start engine.
4) Rev engine up to 3,000 500 rpm and hold it for 3 consecutive
minutes then release the accelerator pedal completely.
5) Wait 5 seconds at idle.
6) Rev engine up to 2,500 500 rpm and maintain it until ªINCMPº
of CATALYST changes to ªCMPLTº (It will take approximately
5 minutes).
If not ªCMPLTº, stop engine and cool it down to less than 70ÉC
(158ÉF) and then retest from step 1.
7) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
8) Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-SR-247.
SEF184UD
NEF247A
NEF248A
SEF560X
DTC P0420 THREE WAY CATALYST FUNCTIONSR20DE
On Board Diagnosis Logic
EC-246
FUNCTION
The TCU has the following control functions.
Item Details of control
Direction indicatorsSwitches the director indicators (Left, Right or All) when the combination switch or
hazard switch is operated.
Trailer direction indicator buzzer Sounds a buzzer during direction indicator operation when towing a trailer.
Light warning buzzerSounds warning buzzer when driver’s door is opened with light switch in the 1st or
2nd position and ignition switch“OFF”.
Ignition key warning buzzerSounds warning buzzer when driver’s door is opened with key in ignition and the
driver door lock knob is moved from the“unlock”position to the“lock”position.
Rear window defogger timerTurn off rear window defogger and door mirror heater, if equipped, about 15 minutes
after the rear window defogger switch is turned“ON”.
Battery saverShuts off interior lamp in 30 minutes if any door is left open when ignition switch is
“OFF”. The battery saver will reset if ignition switch is cycled or any door is opened
or closed.
Interior lamp timerKeep interior lamp illuminated for about 30 seconds when:
driver’s door is unlocked,
the ignition is switched off,
driver’s door is opened and then closed.
The timer is cancelled, and interior lamp turns off when:
driver’s door is locked, or
ignition switch is turned“ON”.
Theft warning
systemNormal operationMonitors doors, hood, boot lid, door locks, volumetric sensors (if not excluded), igni-
tion and glass break sensors (wagon) when armed.
Flashes the direction indicators and sounds the horn for 30 seconds in case one of
the monitored sensors is triggered.
Diagnostic mode Indicates the last three alarm triggers by flashing the direction indicators.
Central door lock Centrally locks and unlocks the vehicle
Super lock Activates and de-activates the super lock system.
TIME CONTROL UNIT (TCU)
System Description (Cont’d)
EL-307