Page 949 of 1529

EXTERIOR FITTINGS
76-2-2 REPAIRS
8.Remove 8 bolts securing wing to body and
remove wing.
Refit
1.Position wing to body.
2.Connect side repeater lamp to multiplug and fit
to wing.
3.Position wing to body, align wing to bonnet and
front door so that the correct gaps are achieved
and tighten bolts to 17 Nm (13 lbf.ft).
4.Check alignment of wing to bonnet and front
door. If necessary, adjust wing to achieve
correct gaps.
5.Fit and tighten nut securing wing to bracket on
sill finisher to 17 Nm (13 lbf.ft).
6.Fit and tighten screw securing wing to
headlamp surround panel.
7.Fit and tighten bolt securing front of wing to
bracket on body to 17 Nm (13 lbf.ft).
8.Fit wheel arch liner extension to bumper and
secure with screws.
9.Fit front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - wheel arch - front.
10.Fit front repeater lamp.
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
Wing - front - from 03MY
$% 76.10.24
Remove
1.Remove the headlamp assembly.
+ LIGHTING, REPAIRS, Headlamp -
from 03MY.
2.Remove the front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - wheel arch - front.
3.Remove screw securing wheel arch liner
extension panel to the inner wing.
4.Remove 6 screws securing wheel arch liner
extension panel to the front bumper and
remove the extension panel.
5.Release side repeater lamp from front wing,
disconnect the multiplug and remove the lamp.
Page 950 of 1529
EXTERIOR FITTINGS
REPAIRS 76-2-3
6.Remove bolt securing front wing lower support
bracket to the body.
7.Remove nut securing sill finisher to the front
wing lower support bracket.
8.Remove 3 bolts securing front wing rear edge
to the body and collect the bracket.9.Remove bonnet sealing rubber from the front
wing flange.
10.Remove bolt securing front wing to the front
support bracket.
11.Remove 5 bolts securing front wing to the body
and remove the front wing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
12.Remove nut securing lower support bracket to
the front wing and remove the bracket.
13.Remove the front wing wheel arch finisher.
Page 951 of 1529

EXTERIOR FITTINGS
76-2-4 REPAIRS
Refit
1.Clean front wing body mounting brackets.
2.Fit and secure the front wheel arch finisher to
the front wing.
3.Position lower support bracket to the front wing,
fit nut and tighten to 8 Nm (6 lbf.ft).
4.Position front wing to body, fit bracket and bolts
but do not tighten at this stage.
5.Check and adjust alignment of the front wing to
the bonnet and door.
6.Tighten the front wing retaining bolts to 8 Nm (6
lbf.ft).
7.Fit bonnet sealing rubber to the front wing
flange.
8.Fit bolt securing lower support bracket to the
body and tighten to 8 Nm (6 lbf.ft).
9.Fit nut securing sill finisher to the front wing
lower support bracket and tighten to 8 Nm (6
lbf.ft).
10.Fit bolt securing front wing to the front support
bracket and tighten to 8 Nm (6 lbf.ft).
11.Fit side repeater lamp to the front wing and
connect the multiplug.
12.Fit front wheel arch liner extension panel to the
front bumper and secure with screws.
13.Fit and tighten screw securing front wheel arch
liner extension panel to the inner wing.
14.Fit the front wheel arch liner.
+ EXTERIOR FITTINGS, REPAIRS,
Liner - wheel arch - front.
15.Fit the headlamp assembly.
+ LIGHTING, REPAIRS, Headlamp -
from 03MY.
Rear folding step
$% 76.10.41
Remove
1.Remove 2 bolts securing step and damper
assembly to chassis.
2.Remove step and damper assembly.
3.Remove 2 patch lock nuts securing damper to
step and discard nuts.
4.Remove damper from step.
Refit
1.Fit damper to step and secure with new patch
lock nuts. Tighten nuts to 17 Nm (13 lbf.ft).
2.Position step and damper assembly to chassis
and secure with bolts. Tighten bolts to 45 Nm
(33 lbf.ft).
Page 952 of 1529
EXTERIOR FITTINGS
REPAIRS 76-2-5
Liner - wheel arch - front
$% 76.10.48
Remove
1.Remove 3 screws securing wheel arch liner to
wing.
2.Remove 2 screws securing wheel arch liner to
wheel arch liner extension.
3.Remove centres of 6 trim clips securing wheel
arch liner to body.
4.Remove outers of trim clips.
5.Remove wheel arch liner.Refit
1.Position wheel arch liner to body.
2.Fit trim clip outers to liner.
3.Fit centres to trim clips.
4.Fit and tighten screws securing wheel arch liner
to wing and wheel arch liner extension.
Page 953 of 1529
EXTERIOR FITTINGS
76-2-6 REPAIRS
Liner - wheel arch - rear
$% 76.10.49
Remove
1.Remove 2 trim clips securing rear mud flap to
bumper side section.
2.Remove 2 screws securing bumper side
section to body.
3.Remove bumper side section. 4.Drill out 2 rivets securing mud flap to wheel
arch liner.
5.Remove mud flap.
6.Drill out rivet securing wheel arch liner to
support bracket.
7.Drill out 3 rivets securing wheel arch liner to
body.
8.Remove wheel arch liner.
Refit
1.Position wheel arch liner to vehicle and secure
to body with rivets.
2.Fit rivet securing wheel arch liner to support
bracket.
3.Fit mud flap to wheel arch liner and secure with
rivets.
4.Fit rear bumper side section to body and
secure with screws.
5.Fit trim clips securing mud flaps to side section.
Page 959 of 1529

EXTERIOR FITTINGS
76-2-12 REPAIRS
Bumper assembly - front
$% 76.22.08
Remove
1.Remove 14 screws securing LH and RH wheel
arch liner extensions to wheel arch liners and
bumper valance and remove extensions.
Note: 18 screws are used on 03 MY onwards.
2.Disconnect multiplugs from fog lamps. 3.Remove 2 nuts securing bumper valance side
mountings to body.
4.Remove 4 nuts securing bumper to crush cans
and remove bumper from body.
5.Remove 3 screws securing bumper to front
cross bar.
6. Models with headlamp wash: Position
container to collect screen washer fluid and
disconnect hose from headlamp washer pump.
Refit
1. Models with headlamp wash: Connect hose
to headlamp washer pump. Refill washer
reservoir with fluid.
2.With assistance position bumper to body.
3.Fit and tighten 3 screws securing bumper to
front cross bar.
4.Tighten nuts securing bumper to crush cans to
13 Nm (10 lbf.ft).
5.Tighten nuts securing bumper to side
mountings to 13 Nm (10 lbf.ft).
6.Connect multiplugs to fog lamps.
7.Fit wheel arch liner extensions and secure with
screws.
Page 963 of 1529
EXTERIOR FITTINGS
76-2-16 REPAIRS
Side finisher - windscreen
$% 76.43.39
Remove
1.Push centres from 3 trim clips securing finisher
to 'A' post.
2.Remove trim clip outers from finisher.
3.Release finisher from 3 spring clips.
4.Remove finisher.
Refit
1.Fit finisher to 'A' post and secure with spring
clips.
2.Fit trim clip outers to finisher.
3.Fit centres to trim clips.
Grille - front - up to 03MY
$% 76.55.03
Remove
1.Remove repeater lamps.
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
2.Via access hole in wheel arch liners, remove
screws securing headlamp finishers.
3.Remove headlamp finishers from grille.
4.Remove 2 screws securing lower corners of
grille.
5.Remove 3 scrivets and remove grille.
Refit
1.Fit grille and secure with scrivets and screws.
2.Fit headlamp finishers and secure with screws.
3.Fit repeater lamps.
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
Page 975 of 1529

INTERIOR TRIM COMPONENTS
76-3-10 REPAIRS
Fascia
$% 76.46.23/99
Remove
1.Remove the key from the starter switch.
Disconnect both battery leads, negative lead
first. Wait ten minutes before starting work.
2.Remove radio cassette player.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio.
3.Remove steering wheel.
+ STEERING, REPAIRS, Steering
wheel.
4.Remove steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
steering column.
5.Remove centre console.
lFor models with automatic gearbox:
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
lFor models with manual gearbox:
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - manual
models.
6.Remove 'A' post trim panels.
7.Remove 6 clips securing both lower closing
panels to fascia and remove closing panels.
8.Remove mats from fascia.
9.Remove 2 screws and release instrument cowl
from 2 clips on fascia.
10.Disconnect multiplugs from switches in
instrument cowl and remove cowl.
11.Remove 4 screws securing instrument pack to
fascia.
12.Disconnect 2 multiplugs from instrument pack
and remove pack.