1999 DODGE RAM torque

step.
7) Turn engine off. Drain transmission fluid and remove oil
pan. Inspect oil pan for burnt oil and debris. Repair transmission as
necessary. See appropriate AUTOMATIC TRANSMISSION OVERHAUL article. If
transmission is okay, no problem is found at this time, see INACTIVE
DTC CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
8) Leave gauges connected. Replace 3-4 shift solenoid.
Replace transmission pan and fill with fluid. Start engine and allow
engine and transmission to reach normal operating temperature. Using
scan tool, select GOV and 3-4 SHIFT VALVE SYSTEM TEST. Select 4th gear
while monitoring pressure gauges. Governor pressure should rise to
greater than 20 psi (1.4 kg/cm
) and O/D pressure should rise to
greater than 40 psi (2.8 kg/cm). If pressures are as specified, no
problem is found at this time. Testing is complete. If pressures are
not as specified, see appropriate AUTOMATIC TRANSMISSION OVERHAUL
article, paying attention to seals and clutches related to O/D clutch.
DTC P1740: TCC OR O/D SOLENOID PERFORMANCE (BR BODY - DIESEL)
Circuit Description
Torque Converter Clutch (TCC) and overdrive clutch are tested\
when Powertrain Control Module (PCM) requests TCC engagement in 3rd
gear and overdrive. Code will set if expected RPM drop is not achieved
while attempting to engage TCC and/or overdrive. Code indicates
malfunctioning torque converter or overdrive clutch.
Possible Causes
* Fluid level or quality problem.
* Transmission wiring and connector defective.
* Transmission mechanically defective.
* Low fuel level.
* Trans temperature below 32
.
* Transfer case is in low range.
* Engine RPM trouble codes set.
* Misfire trouble code set (DTCs P0300-P0306).
* Output shaft speed trouble code set.
* PTO is engaged.
* TPS codes set (DTCs P0121-P0123).
* Torque converter defective.
Diagnostic Procedures
1) Using scan tool, read DTCs. If DTC SPECIFIC GOOD TRIPS
counter is not displayed or displayed count is not "0", go to step
16). If DTC SPECIFIC GOOD TRIPS counter is displayed and displayed
count is "0", go to next step.
2) If any DTCs listed are present, perform appropriate
test(s). See TCC OR O/D SOLENOID TESTS table. If no DTCs are present,
go to next step.
TCC OR O/D SOLENOID TESTS









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DTC Message Test
CAMSHAFT POSITION SENSOR SIGNAL .......................... ( 1) P0341
P/N SWITCH STUCK IN PARK OR IN GEAR .......................... P1899
Any Throttle Position Sensor (TPS) DTC ......................... ( 1)
Any Misfire DTC ................................................ ( 1)
Any Engine RPM DTC ............................................. ( 1)
Any Output Shaft Speed Sensor DTC .............................. ( 1)
TRANS 12-VOLT SUPPLY RELAY CNTRL CIRCUIT ..................... P1765
TORQUE CONVERTOR CLUTCH SOLENOID/TRANS RELAY CIRCUITS ........ P0743
TRANS 3-4 SHIFT SOLENOID/TRANS RELAY CIRCUITS ................ P0753

If engine stalls, go to next step. If engine does not stall, go to
step 19).
17) Using scan tool, select GOV and 3-4 SHIFT VALVE SYSTEM
TEST. Select 4th gear. If engine stalls, go to next step. If engine
does not stall, go to step 23).
18) Replace TCC solenoid. Perform GOV and 3-4 SHIFT VALVE
SYSTEM TEST. Select 4th gear. If engine stalls, repair internal
problem. Check for internally blocked passages. See appropriate
AUTOMATIC TRANSMISSION OVERHAUL article. If engine does not stall,
test is complete.
19) Turn ignition off. Remove oil pump. Inspect reaction
shaft, input shaft and input seal. If any parts are damaged, repair as
necessary and go to next step. If all parts are okay, replace torque
converter.
20) Start engine. Perform GOV and 3-4 SHIFT VALVE SYSTEM
TEST. Select 4th gear. If engine stalls, go to next step. If engine
does not stall, go to step 23).
21) Turn ignition off. Replace TCC solenoid. Start engine.
Perform GOV and 3-4 SHIFT VALVE SYSTEM TEST. Select 4th gear. If
engine stalls, repair internal problem. Check for internally blocked
passages. See appropriate AUTOMATIC TRANSMISSION OVERHAUL article. If
engine does not stall, go to next step.
22) Turn ignition off. Remove oil pump. Inspect reaction
shaft, input shaft and input seal. If any parts are damaged, repair as
necessary and replace torque converter. If all parts are okay, test is
complete.
23) Turn ignition off. Remove oil pump. Inspect reaction
shaft, input shaft and input seal. If any parts are damaged, repair as
necessary and replace torque converter. If all parts are okay, go to
next step.
24) Record freeze frame data to determine conditions when
code was set. Using wiring diagram as a guide, inspect wiring and
connectors. Repair wiring harness as necessary. If wiring and
connectors are okay, go to next step.
25) Using scan tool, erase DTCs. Start engine. Attempt to
duplicate data and reset code. Road test vehicle maintaining a
constant throttle opening voltage of 1.15 volts, reach a speed of 60
MPH. Repeat road test 4 times. Note if DTC P1740 resets. If DTC P1740
resets, there are no other possible causes remaining. Problem is
considered to be an intermittent problem in wiring harness connector
or wire. See INACTIVE DTC CONDITION under SELF-DIAGNOSTIC SYSTEM.
Repair wiring harness as necessary. If DTC P1740 does not reset,
testing is complete.
DTC P1756: GOV PRESS NOT EQUAL TO TARGET @ 15-20 PSI
Circuit Description
Circuit is monitored continuously while key is on and engine
running, not in Park or Neutral position or with Malfunction Indicator
Light (MIL) illuminated. Code sets if governor pressure sensor output
is not 15-30 psi (1.0-2.1 kg/cm
) when requested pressure is 20-25 psi
(1.4-1.7 kg/cm) for 2.2 seconds. Test must fail 5 times to set code.
Possible Causes
* Other transmission codes are set.
* Solenoid pack connector 5 volt supply circuit open.
* Governor pressure sensor defective.
* Transmission fluid burnt or oil pan has excessive debris.
* Governor pressure out of range.
* Transmission leaking internally.
Diagnostic Procedures

hardware.
Attaching hardware
not functioning ........ A ... Require repair or replacement
of hardware.
Leaking ................. B .. Require repair or replacement.
Linkage bent (rear
load valves) ........... A ... Require repair or replacement
of linkage.
Linkage broken (rear
load valves) ........... A ... Require repair or replacement
of linkage.
Linkage disconnected
(rear load valves) ..... C ... Require repair or replacement
of linkage.
Pressure out of
specification .......... B ...... Require adjustment. If not
possible, require replacement.
Seized .................. A ............ Require replacement.
Sticking ................ A .. Require repair or replacement.
Terminal burned,
affecting performance .. A ........... (1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Wire lead burned ........ A .. Require repair or replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
( 1) - Determine cause and correct prior to repair or replacement
of part.









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WHEEL ATTACHING HARDWARE
For conditions noted below, also check condition of wheel
stud holes.
CAUTION: Proper lug nut torque is essential. Follow manufacturer's
torque specifications and tightening sequence. DO NOT
lubricate threads unless specified by the vehicle
manufacturer.
WHEEL ATTACHING HARDWARE INSPECTION









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Condition Code Procedure
Bent .................... A ............ Require replacement.
Broken .................. A ........ ( 1) Require replacement.
Loose ................... B ... Require repair or replacement
of affected component.

CALIPER
CAUTION: DO NOT allow caliper to hang by brake hose. Damage to brake
hose could result.
Removal
Raise and support vehicle. Remove front wheels. Remove
caliper guide pins from steering knuckle or mounting bolts from
caliper adapter. Rotate lower end of caliper away from rotor. Slide
upper end of caliper from steering knuckle or caliper adapter. Remove
outer pad from caliper. Remove inner pad from caliper piston. See
Fig. 2 . Support caliper aside. Remove rotor. See ROTOR.
Fig. 2: Exploded View Of Single-Piston (75 mm) Sliding Caliper
(Typical)
Courtesy of Chrysler Corp.
Installation
1) Clean caliper and adapter slide surfaces using wire brush.
Lubricate with multipurpose grease. Remove protective paper from noise
suppression gasket on inner and outer pads (if equipped). Install
anti-rattle clip on top of adapter (if equipped). Install inner pad in\
caliper piston. Install outer pad in caliper. Install rotor. Install
caliper assembly. Install and tighten caliper guide pins (or mounting
bolts) to specification. See TORQUE SPECIFICATIONS table.
2) If caliper overhaul was necessary, install brake hose.
Bleed brake system. See BLEEDING BRAKE SYSTEM. Install wheels. Fill
master cylinder to proper level. Slowly pump brake pedal until firm.
Check master cylinder fluid level. Road test vehicle.

ROTOR
CAUTION: DO NOT allow caliper to hang by brake hose.
Inspection
1) Raise and support vehicle. Remove wheels. On Dakota 4WD,
reinstall and tighten lug nuts to secure rotor. On Dakota 2WD, Ram
Pickup and Ram Van, remove dust cap, and temporarily adjust wheel
bearings to zero end play.
2) On all models, mount dial indicator on steering arm, with
plunger contacting rotor about 1" (25 mm) from edge of rotor. Slowly
rotate rotor, and note lateral runout. Lateral runout on either side
of rotor should not exceed specification. See DISC BRAKE
SPECIFICATIONS.
3) On Dakota, check runout of hub face if runout exceeds
specification. Before removing rotor, make a chalk mark across rotor
and one wheel stud. Make mark on high side of runout.
4) Remove rotor from hub. Install dial indicator on steering
arm, with stem contacting hub face near outer diameter. Place dial
indicator stem outside stud circle but inside chamfer on hub rim. If
runout exceeds specification See DISC BRAKE SPECIFICATIONS. Hub must
be replaced.
5) If hub runout is within specification, install rotor on
hub with chalk marks 180 degrees apart. Install wheel lug nuts, and
recheck rotor runout. If runout is not within specification, resurface
or replace rotor.
6) On all models, measure rotor parallelism. To measure
parallelism, measure rotor thickness with micrometer at 12 equal
points around rotor radius approximately 1" (25 mm) from edge of
rotor. If thickness varies more than parallelism specification,
resurface or replace rotor. See DISC BRAKE SPECIFICATIONS.
Removal (Dakota 2WD, Ram Pickup 2WD (5 Studs), & Ram Van)
Raise and support vehicle. Remove wheels. Remove brake
caliper from adapter. Support caliper aside. Remove grease cap, cotter
pin, nut lock, nut, thrust washer and outer wheel bearing. Pull rotor
assembly off spindle.
Installation
1) Slide rotor assembly into position on spindle. Pack and
install outer wheel bearing, thrust washer and nut. While rotating
rotor and hub assembly, tighten wheel bearing nut to specification.
See TORQUE SPECIFICATIONS table.
2) Back off nut to release preload. Retighten nut finger
tight. Install nut lock and cotter pin. Coat inside of cap with
grease, and install cap. To complete installation, reverse removal
procedure.
Removal (Ram Pickup With Tapered Bearings)
1) Raise and support vehicle. Remove wheel. Remove brake
caliper and adapter. Support caliper aside. Remove grease cap and
driving hub snap ring. Remove drive hub and spacer.
2) On models with removable adapter hub, remove hub from
rotor. On models with one-piece hub and rotor assembly, remove grease
cap, cotter pin and bearing adjuster nut. Remove thrust washer and
outer wheel bearing. Remove rotor and hub assembly from spindle.
Installation
1) Apply liberal coat of wheel bearing grease to spindle.
Install hub and rotor on spindle. Pack and install outer bearing.
Install thrust washer and bearing adjuster nut. Tighten nut only
enough to remove end play at his time.
2) Install caliper. DO NOT seat caliper pistons and brake

pads at this time. On models with removable hub, install hub on rotor.
Install wheel and tire assembly. Tighten lug nuts so they are snug,
but DO NOT tighten to final torque specifications.
3) While rotating wheel, tighten adjuster nut sufficiently to
seat bearing. Loosen nut and retighten while still rotating wheel.
Back off adjuster nut to completely release bearing preload torque.
Ensure endplay of .001-.003" (.025-.076 mm). Install lock nut and NEW
cotter pin. If necessary, tighten lock nut slightly to align cotter
pin hole. Install grease cap. Tighten caliper bolts and lug nuts to
specification. See TORQUE SPECIFICATIONS table. To complete
installation, reverse remove procedure.
Removal (Ram Pickup With 8 Studs)
1) Raise and support vehicle. Remove wheel. Remove hub
extension, if equipped. Remove brake caliper. Support caliper aside.
2) On models with removable adapter hub, remove hub from
rotor. On models with one-piece hub and rotor assembly, remove cotter
pin from rotor hub nut. Remove nut. Disconnect ABS wheel speed sensor
wire (if equipped), and remove from frame and steering knuckle. Remove\
bolts securing hub to steering knuckle from inboard side of steering
knuckle. Remove rotor and hub assembly.
Installation
1) Apply anti-seize compound to drive shaft splines. Replace
grease seal in steering knuckle, if necessary. Insert 2 rearmost top
and bottom rotor hub bolts in steering knuckle so they extend through
back of knuckle. Install hub spacer, ensuring flat on space is
positioned to rear. Use chassis grease to hold spacer in position, if
necessary.
NOTE: If equipped with wheel speed sensor, brake shield must be
positioned on hub bearing, and sensor wire must be at top of
knuckle.
2) Align rotor hub with drive shaft and install hub assembly.
Align bolt holes in hub flange with bolts previously installed. Start
nuts on flange bolts sufficiently to hold assembly in place. Install
remaining bolts, and tighten all bolts to specification. See TORQUE
SPECIFICATIONS table.
3) Install washer and hub nut. Tighten nut securely. Install
NEW cotter pin. Install grease cap. Install caliper. Tighten caliper
bolts and lug nuts to specification. See TORQUE SPECIFICATIONS table.
To complete installation, reverse remove procedure.
REAR BRAKE SHOES
WARNING: Use water or brake cleaner to clean brake parts. DO NOT use
compressed air to remove dirt and dust.
Removal (Dakota & Ram Van)
1) Remove wheel and drum. Note how secondary spring overlaps
primary return spring. Using spring remover, remove brake shoe return
springs. Slide automatic adjuster cable off anchor. Disconnect cable
from adjusting lever.
2) Remove cable, cable guide and anchor plate. See Figs. 3,
4, and 5. Disconnect adjusting lever return spring from lever. Remove
lever and return spring from pivot pin. Remove shoe-to-shoe spring.
Spread shoes, and remove adjustment star wheel.
3) Remove shoe retainers, springs and pins. Remove parking
brake lever from secondary shoe. Remove shoes and parking brake strut
with spring.

Removal & Installation
1) Disconnect and plug primary and secondary brakelines from
master cylinder. Remove master cylinder-to-power brake booster nuts.
Slide master cylinder straight out and away from power brake booster
unit.
2) Ensure reservoir is empty. Install master cylinder in
soft-jaw vise. Pry gently upward between reservoir ports while working
reservoir side to side. Remove reservoir and grommets. See Fig. 6.
3) Install NEW grommets in master cylinder ports. Lubricate
grommets with brake fluid. Firmly and evenly, press reservoir into
grommets by hand.
4) To complete installation, position master cylinder over
studs of power brake booster. Align power cylinder brake push rod with
cylinder piston. Install master cylinder nuts, and tighten to
specification. See TORQUE SPECIFICATIONS table. Connect both
brakelines. Bleed system. See BLEEDING BRAKE SYSTEM.
Fig. 6: Exploded View Of Master Cylinder (Ram Pickup)
Courtesy of Chrysler Corp.
POWER BRAKE BOOSTER
Removal
1) Disconnect vacuum hose from booster check valve. Remove
nuts attaching master cylinder, and move cylinder away from booster.
Inside vehicle, remove booster push rod-to-brake pedal clip. Pry clip
off pedal pivot pin.
2) Remove lock nuts from booster mounting studs. Slide
booster away from dash and out of engine compartment. If booster is

being replaced, remove booster check valve and seal.
Installation
1) If new booster is being installed, install check valve and
seal. Position booster on dash, and install lock nuts on booster
mounting studs finger tight. Install booster push rod on brake pedal
pin, and secure rod with NEW retaining clip.
2) Tighten booster lock nuts to specification. Install master
cylinder on booster, and tighten mounting nuts to specification. See
TORQUE SPECIFICATIONS table. Connect vacuum hose to booster check
valve. Start vehicle and check booster operation.
COMBINATION VALVE
Removal & Installation
Raise and support vehicle. Mark brakelines for assembly
reference. Disconnect parking brake cable from clip on valve, if
necessary. Disconnect brake warning light connection at switch.
Disconnect all brake hydraulic lines at valve. Cap brakelines to
prevent dirt from entering system. Remove valve. To install, reverse
removal procedures. Bleed brake system. See BLEEDING PROCEDURES under
BLEEDING BRAKE SYSTEM.
AXLE BEARING & SEAL (FULL FLOATING AXLE)
Removal & Installation (Ram Pickup With 12" & 13" Drums)
1) Raise and support vehicle. Remove wheel. Remove axle shaft
nuts and washers. Strike center of axle flange to free cones. Remove
axle shaft and gasket.
2) Straighten and remove nut lock. Remove adjustment nut and
outer bearing. Remove drum assembly. Remove seal and inner bearing
from drum assembly.
3) Pack inner bearing, and install inner bearing and seal in
drum. Install drum assembly, outer bearing and adjustment nut. While
rotating drum, tighten adjustment nut to specification. See TORQUE
SPECIFICATIONS table.
4) Back off adjustment nut 1/8 turn to obtain .001-.010" (0.
025-0.254 mm) end play. Bend nut lock into spindle keyway. Install
gasket and axle shaft. Install wheel, and lower vehicle. See TORQUE
SPECIFICATIONS table.
OVERHAUL
NOTE: Use illustrations when overhauling components. See
Figs. 2-6.
DISC BRAKE SPECIFICATIONS
DISC BRAKE SPECIFICATIONS








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Application In. (mm)\
Disc Diameter
Dakota ............................................... 11.30 (287)\
Ram Pickup
1/2 Ton ............................................. 11.57 (294)\
3/4 & 1 Ton ......................................... 12.50 (318)\
Ram Van
1/2 & 3/4 Ton ....................................... 11.75 (299)\
1 Ton ............................................... 12.82 (326)\
Lateral Runout