1999 BMW 525i Workshop Manual

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41 2-21
Trunk Lid, ~ailaatel
Rear window, adjusting
NOTE- Three versions of rear window are used on
Sport Wagon
models.
Tailgate must be correctly adjusted before rear window ad-
justments are made.
- . . . . . .. .. 4 With tailgate closeo ano rear window open, oosen ninge fas-
teners (arrows) to allow ninge to move.
- LoosL'n fasteners n lower section of ock to al ow movement.
- Care& ly c ose rear window:
Ad.~st gap dmensions and poston of rear window relative
to Oody panel. See Tailgate alignment specifications. .
FA-UTION- I
On transition area between rooflailgate, tailgate must not ex-
tend above height of roof
othe~lise wind noise will be creat-
ed.
- If necessary, adjust height of rear window frame by inserting
spacers between the hinge and the frame.
- Carefully open rear window, taking care not to alter adjust-
ment.
Tighten left and right rear window fasteners.
Close rear window and check adjustment, repeat step if
necessary. See Tailgate alignment specifications.
Rear window locking pin, adjusting
NOTE-- Several versions of rear window
locldng pin are used on
Sport Wagon models.
1999 528i model is shown. Other
models are similar.
For rear window adjustment specifications,
seeTailgate
alignment specifications.
Loosen lower assembly fasteners (arrows)

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41 2-22
1 Trunk Lid, Tailgate
4 With rear window open, loosen loclc nut (A) so that inclination
of loclting pin
(B) can be adjusted.
- Carefully close rear window, while ensuring that locking pin
is centered in rotary latch in lower section.
NOTE-
When closing rear window, be sure that there is a gap of ap-
proximately
1 mm (0.04 in) between the locliing pin and the
rotary latch in the lower section of lock.
- Open tailgate and tighten lower loclc assembly fasteners. Be
careful not to alter inclination of loclting pin
(B) when tighten-
ing loclc nut
(A).
4 To adjust height of rear window at lock, loosen loclc nut (A)
and turn locking pin (B).
Be careful not alter position of loclting pin when tightening
lock nut
(A).
CA UTIOG
After adjusting rear window, always checlr position of wiper
axis relative to drive disc and limit stop on rear window wiper
motor. Adjust if necessary See 611 Wipers and Washers.

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51 0 Exterior Trim. Bumpers
General ........................... .51 0.2 Exterior Trim ...................... 51 0-1 3
Outside Rear View Mirrors
Outside mirror glass. replacing
Outside mirror housing.
removing and installing
......
Outside mirror assemblv .
BMW emblem. removing and installing ... 510-13 .......... .51 0.2
Body side molding. replacing ........... 51 0-13 .......... .51 0.2
Radiator grill. removing and installing .... 51 0-1 4
Headlight housing trim panel.
.......... .51 0.3
removing and installing ............... 510-14 . .
removing and installing ................ .51 0.4
Bumpers ......................... .51 0.5
Front bumper assembly
............... .51 0.6
Front bumper, removing and installing
.... .51 0.7
Front bumper impact absorber. replacing
. .51 0.8
Rear bumper assembly ............... .51 0.9
Rear bumper. removing and installing
... .51 0.10
Rear bumper impact absorber. replacing
. .51 0.1 1
Front bumper height. adjusting
......... .51 0.12

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-
Exterior Trim, Bumpers
This repair group includes repair information for the outside
rearview mirrors, front and rear bumpers, and the easily re-
movable exterior trim parts.
Many of the mirror components are separately available from
an authorized
BMW dealer, including the glass and outside .
plastic housing.
The
E39 models offered two types of outside mirrors, stan-
dard mirrors or automatic dip mirrors.
Outside mirror glass, replacing
CAUTIOI\C
Mirrorshould be at or above room temperature before remov-
al.
Othe~lise, small plastic parfs or glass may break.
Outside mirror glass without automatic dip control,
replacing
Insert thin pry tool (plastic or tape-wrapped screwdriver) be-
tween bottom mirror edge and mirror housing and carefully
pry out mirror glass from housing.
If equipped with heated mirrors: remove heating element
har.
ness connectors from back of mirror glass.
Installation: Connect mirror heating harness if equipped.
Ensure correct alignment of locking pins.
Press mirror glass firmly until it
locks in place.

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-.- -
Exterior Trim, Bumpers
Outside mirror glass with automatic dip control,
replacing
4 Slide locking pin (arrow) right to release glass (A).
- If equipped with heated mirrors: remove heating element har-
ness connectors from
back of mirror glass.
4 Install mirror glass by placing glass on lugs (arrows) and turn
loclting pin until glass is locked in place.
Outside mirror housing, removing and
installing
- Remove mirror glass as described above.
4 Compress plastic retainers (arrows)
NOTE-
The front mirror housing is retained by either three or four
clips, depending on model.

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51 0-4
I Exterior Trim. Bumpers
4 Carefully remove mirror housing from frame
- Installation is reverse of removal.
NOTE-
Check mirror function before installing covering parts
Outside mirror assembly, removing and
installing
- Remove front door panel trim. See 41 1 Doors
4 Carefully lift inner trim panel up to remove from retaining clip
(arrow).
Disconnect electrical harness connectors for window anti-
trapping protection (B) and speaker (A), if equipped.

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Exterior Trim, ~umpersl
4 While supporting mirror, remove top mounting fastener
(arrow).
Lifi mirror up to remove from door, feed mirror electrical
harness through opening to remove.
- Installation is reverse of removal.
NOTE-
Checlt mirror function before installing covering parts.
Tightening torque
Outside mirror to door (M6) 6 Nm (4.5 It-lb)
BUMPERS
- Raise and properly support vehicle.
WARNING-
Male sure that the car is firmly supported on jacltstands de-
signed
forthe purpose. Place the jacltstands understructural
cliassis points. Do not place
jack stands under suspension
oarfs.

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51 0-6
Exterior Trim, Bumpers
Front bumper assembly
1. Bumper support shock
absorber
2. Bumper support shock absorber seal
3. Bumper mounting bolt
4. Bumper support
5. Bumper to body gasket
6. Bumper cover
7. Grill panel
8. Lower bumper grill
9. Spoiler
10. Towing hinge flap