1998 TOYOTA LAND CRUISER brake

F05010
F05011
- BRAKEPARKING BRAKE
BR-37
2173 Author
: Date
:
2004 LAND CRUISER (RM1071U)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Thickness mm (in.)Thickness mm (in.)
0.3 (0.012)0.6 (0.024)
0.4 (0.016)0.9 (0.035)
0.5 (0.020)-
6. IF NECESSARY, REPLACE SHIM
(a) Using a screwdriver, remove the C-washer.
(b) Remove the parking brake shoe lever and shim, and
install the correct sized shim.
(c) Install the parking brake shoe lever with a new C-washer.
(d) Remeasure the clearance.

BR0TE-08
F02913
Contract
F05000
BR-38
- BRAKEPARKING BRAKE
2174 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See
page BR-34).
HINT:
Apply high temperature grease and lithium soap base glycol
grease to the parts indicated by the arrows (See page
BR-33).
1. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Disconnect the parking brake cable from the bellcrank.
(b) Remove the 2 bellcrank tension springs.
(c) Loosen the bellcrank adjusting bolt.
(d) Temporarily install the 3 hub nuts.
(e) Remove the hole plug.
(f) Turn the adjuster and expand the shoes until the disc
locks.
(g) Return the adjuster 8 notches.
(h) Install the hole plug.
2. ADJUST BELLCRANK
(a) Pull the bellcrank until all play in the interior linkage is tak-
en up.
(b) Screw in the bellcrank adjusting bolt to where it contacts
on the dust seal.
(c) Loosen it one turn, and lock it at that position with the lock
nut.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(d) Install the 2 bellcrank tension springs.
(e) Connect the parking brake cable.
(f) Remove the 3 hub nuts.
3. SETTLING PARKING BRAKE SHOES AND DISC
(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, lev-
el and dry road.
(b) With the parking brake release button pushed in, pull on
the lever with 88 N (9 kgf, 19.8 lbf) of force.
(c) Drive the vehicle for about 400 meters (0.25 mile) in this
condition.
(d) Repeat this procedure 2 or 3 times.
4. RECHECK AND ADJUST PARKING BRAKE LEVER
TRAVEL (See page BR-14)

BR0XC-01
F05001Lock NutTurn Backle
F05579
BR-14
- BRAKEPARKING BRAKE LEVER
2150 Author
: Date
:
2004 LAND CRUISER (RM1071U)
PARKING BRAKE LEVER
ON-VEHICLE INSPECTION
1. CHECK PARKING BRAKE LEVER TRAVEL
Pull the parking brake lever all the way up, and count the num-
ber of clicks.
Parking brake lever travel at 196 N (20 kgf, 44 lbf):
4 - 6 clicks
If incorrect, adjust the parking brake.
2. IF NECESSARY, ADJUST PARKING BRAKE
HINT:
Before adjusting the parking brake, make sure that the rear
brake shoe clearance has been adjusted. For shoe clearance
adjustment see page BR-38.
(a) Loosen the lock nut and turn the turn backle until the lever
travel is correct.
(b) Tighten the lock nut.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
3. CHECK BELLCRANK
(a) Check that the adjusting bolt on the bellcrank is not apart
from the backing plate.
(b) When the adjusting bolt on the bellcrank is apart from the
backing plate adjust the parking brake cable once again.

BR0JR-06
F05007
Brake CaliperAnti-squeal Shim
Inner PadPad Support Plate
Pad Support Plate Outer PadAnti-squeal Shim Inner Anti-squeal Shim
Inner Anti-squeal Shim
N´m (kgf´cm, ft´lbf): Specified torque
Lithium soap base glycol grease
Disc brake grease Non-reusable part

Boot Piston Seal
Piston
Sliding Pin
30 (310, 22)
Torque Plate

Gasket
Plug

Boot

Boot
Bushing
Sliding Pin
26 (270, 20)
103 (1,050, 76)
103 (1,050, 76)
11 (110, 8)
Bleeder Plug
- BRAKEREAR BRAKE CALIPER
BR-27
2163 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REAR BRAKE CALIPER
COMPONENTS

BR0TC-04
F04987
F05029
F04988
- BRAKEREAR BRAKE CALIPER
BR-29
2165 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE CYLINDER BOOTS
Using a screwdriver, remove the cylinder boot from the caliper.
2. REMOVE PISTON
(a) Place a piece of cloth or a similar, object between the pis-
ton and caliper.
(b) Use compressed air to remove the piston from the cylin-
der.
CAUTION:
Do not place your fingers in front of the piston when using
compressed air.
3. REMOVE PISTON SEALS FROM BRAKE CYLINDER
Using a screwdriver, remove the piston seals from the caliper.
4. REMOVE PIN BOOT AND SLIDING BUSHING
Using a screwdriver, pull out sliding pin, pin boot and sliding
bushing.
HINT:
Tape the screwdriver tip before use.
NOTICE:
At the time of reassembly, please refer to the following
item.
Insert the sliding pin with sliding bushing into the lower
part, and insert the sliding pin without sliding bushing into
the upper part.

BR0JU-03
F05005
F05008
F05009
BR-30
- BRAKEREAR BRAKE CALIPER
2166 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. MEASURE PAD LINING THICKNESS
Using a ruler, measure the pad lining thickness.
Standard thickness: 12.0 mm (0.472 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Replace the pad if the pad's thickness is at the minimum or if
it shows signs of uneven wear.
2. MEASURE DISC THICKNESS
(a) Temporarily fasten the disc with the 3 hub nuts.
(b) Using a micrometer, measure the disc thickness.
Standard thickness: 18.0 mm (0.709 in.)
Minimum thickness: 16.0 mm (0.611 in.)
Replace the disc if the thickness of the disc is at the minimum
thickness or less. Replace the disc or grind it on a lathe if it is
scored or is worn unevenly.
3. MEASURE DISC RUNOUT
Using a dial indicator, measure the disc runout at a position 10
mm (0.39 in.) from the outside edge.
Maximum disc runout: 0.1 mm (0.0040 in.)
If the disc's runout is at the maximum value or greater, check the
bearing play is in the axial direction and check the axle hub run-
out (See page SA-84). If the bearing play and axle hub runout
are not abnormal, adjust the disc runout or grind it on an ºOn-
Carº brake lathe.
4. IF NECESSARY, ADJUST DISC RUNOUT
(a) Remove the torque plate from the backing plate.
(b) Remove the hub nuts and the disc. Reinstall the disc ro-
tating 1/5 of a turn from its original position on the hub.
Install and torque the hub nuts.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
Remeasure the disc runout. Make a note of the runout
and the disc's position on the hub.
(c) Repeat (b) until the disc has been installed on the 3 re-
maining hub positions.
(d) If the minimum runout recorded in (b) and (c) is less than
0.1 mm (0.0040 in.), install the disc in that position.
(e) If the minimum runout recorded in (b) and (c) is greater
than 0.1 mm (0.0040 in.), replace the disc and repeat step
3.
(f) Install the torque plate and tighten the 2 bolts.
Torque: 103 N´m(1,050 kgf´cm, 76 ft´lbf)

BR0JW-03
BR-32
- BRAKEREAR BRAKE CALIPER
2168 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-28).
HINT:

After installation, fill the brake reservoir with brake fluid and bleed brake system (See page BR-4).

Check for leaks.

BR0JV-03
- BRAKEREAR BRAKE CALIPER
BR-31
2167 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BR-29).
HINT:
Apply lithium soap base glycol grease to the parts indicated by the arrows (See page BR-27).