B04698
B04696
Center Differential Lock
Indicator Light
Center Differential
Switch
Transfer Select
Lever
F08296
IN-20
- INTRODUCTIONFOR ALL OF VEHICLES
20 Author: Date:
2004 LAND CRUISER (RM1071U)
Transfer gear ºHº e ºLº gear shifting procedure:
When shifting, always put the shift lever of the transmis-
sion in N position. In other positions, the gears of the
transfer clash, and switching cannot be performed.
4. WHEN TESTING BRAKES, SPEEDOMETER, ETC.
(a) When carrying out any kind of servicing or testing on a
Full-time 4WD in which the front or rear wheels are to be
rotated (braking test, speedometer test), be sure to ob-
serve the precautions given below.
Incorrect preparations or test procedures may cause dan-
ger as well as unsuccessful test results.
Before starting any such servicing or test, be sure to
check the following items:
Center differential mode position (FREE or LOCK)
Vehicle skid control (VSC) system (with or without):
If the vehicle is equipped with the system, the slip
indicator light, the VSC/TRAC indicator light and the
VSC OFF indicator light come on with the ignition
key turned to ºONº. They will go off after about a few
seconds.
Whether wheels should be touching ground or
jacked up
Transmission gear position (N position)
Transfer gear position (H or L position)
Maximum testing vehicle speed
Maximum testing time
HINT:
w/o Vehicle skid control (VSC) system:
When the transfer select lever is put in ºLº position, the center
differential is put in LOCK condition regardless of the position
of the center differential lock switch.
Important Points in the Customer Problem Analysis
What ----- Vehicle model, system name
When ----- Date, time, occurrence frequency
Where ----- Road conditions
Under what conditions? ----- Running conditions, driving conditions, weather conditions
How did it happen? ----- Problem symptoms
(Sample) Engine control system check sheet.
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Data Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Drive ability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after-fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
ConstantSometimes ( times per day/month)
Inspector's
Name
CUSTOMER PROBLEM ANALYSIS CHECK
- INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN-27
27 Author: Date:
2004 LAND CRUISER (RM1071U)
1. CUSTOMER PROBLEM ANALYSIS
In troubleshooting, the problem symptoms must be confirmed accurately and all preconceptions must be
cleared away in order to give an accurate judgment. To ascertain just what the problem symptoms are, it is
extremely important to ask the customer about the problem and the conditions at the time it occurred.
Important Point in the Problem Analysis:
The following 5 items are important points in the problem analysis. Past problems which are thought to be
unrelated and the repair history, etc. may also help in some cases, so as much information as possible should
be gathered and its relationship with the problem symptoms should be correctly ascertained for reference
in troubleshooting. A customer problem analysis table is provided in Diagnostics section for each system
for your use.
DIAGNOSTIC TROUBLE CODE CHECK PROCEDURE
Diagnostic Trouble
Code Check (Make a
note of and then clear)Confirmation
of SymptomsDiagnostic Trouble
Code CheckProblem Condition
Diagnostic Trouble
Code DisplayProblem symptoms
existSame diagnostic
trouble code is
displayedProblem is still occurring in the diagnostic
circuit
Normal code is
displayedThe problem is still occurring in a place
other than in the diagnostic circuit
(The diagnostic trouble code displayed
first is either for a past problem or it is a
secondary problem)
No problem
symptoms existThe problem occurred in the diagnostic
circuit in the past
Normal Code DisplayProblem symptoms
existNormal code is
displayedThe problem is still occurring in a place
other than in the diagnostic circuit
No problem
symptoms existNormal code is
displayedThe problem occurred in a place other
than in the diagnostic circuit in the past
IN-28- INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
28 Author: Date:
2004 LAND CRUISER (RM1071U)
2. SYMPTOM CONFIRMATION AND DIAGNOSTIC TROUBLE CODE CHECK
The diagnostic system in the LAND CRUISER fulfills various functions. The first function is the Diagnostic
Trouble Code Check in which a malfunction in the signal circuits to the ECU is stored in code in the ECU
memory at the time of occurrence, to be output by the technician during troubleshooting. Another function
is the Input Signal Check which checks if the signals from various switches are sent to the ECU correctly.
By using these check functions, the problem areas can be narrowed down quickly and troubleshooting can
be performed effectively. Diagnostic functions are incorporated in the following systems in the LAND CRUIS-
ER.
SystemDiagnostic Trouble
Code CheckInput Signal Check
(Sensor Check)Other Diagnosis
Function
Engine
Automatic Transmission
ABS & Vehicle Stability Control (VSC) & Brake Assist (BA) System
Power Tilt and Power Telescopic Steering Column
Supplemental Restraint System
Theft Deterrent System
Cruise Control System
Engine Immobiliser System
Driver Door Control System
Navigation System
Air Conditioning System(with Test Mode)
(with Test Mode)
Cancel Signal
Check
In diagnostic trouble code check, it is very important to determine whether the problem indicated by the diag-
nostic trouble code is still occurring or occurred in the past but returned to normal at present. In addition,
it must be checked in the problem symptom check whether the malfunction indicated by the diagnostic
trouble code is directly related to the problem symptom or not. For this reason, the diagnostic trouble codes
should be checked before and after the symptom confirmation to determine the current conditions, as shown
in the table below. If this is not done, it may, depending on the case, result in unnecessary troubleshooting
for normally operating systems, thus making it more difficult to locate the problem, or in repairs not pertinent
to the problem. Therefore, always follow the procedure in correct order and perform the diagnostic trouble
code check.
A07061
TOYOTA
Hand-Held
Tester
DLC3SF10V-02
B04440
Up
Pulsation
Damper
Screw
B04441
SST
(Gauge)SST
(Adaptor)
SST
(Union)
Front Fuel Pipe
Gasket
- SFIFUEL PUMP
SF-7
1706 Author: Date:
2004 LAND CRUISER (RM1071U)
FUEL PUMP
ON-VEHICLE INSPECTION
1. CHECK FUEL PUMP OPERATION
(a) Connect a TOYOTA hand-held tester or OBD II scan tool
to the DLC3.
(b) Turn the ignition switch ON, and press the TOYOTA
hand-held tester or OBD II scan tool main switch ON.
NOTICE:
Do not start the engine.
(c) Select the ACTIVE TEST mode on the TOYOTA hand-
held tester or OBD II scan tool.
(d) Please refer to the TOYOTA hand-held tester or OBD II
scan tool operator's manual for further details.
(e) If you have no TOYOTA hand-held tester or OBD II scan
tool, connect the positive (+) and negative (-) leads from
the battery to the fuel pump connector. (See step 3)
(f) Disconnect the fuel return hose from the clamp on the V-
bank cover.
(g) Remove the 2 bolts, nuts and V-bank cover.
(h) Check that the pulsation damper screw pop up when the
fuel pump operates.
If operation is not as specified, check following parts:
Fusible link
Fuses
EFI main relay
Fuel pump
ECM
Wiring connections
(i) Turn the ignition switch OFF.
(j) Disconnect the TOYOTA hand-held tester or OBD II scan
tool from the DLC3.
2. CHECK FUEL PRESSURE
(a) Check the battery positive voltage is above 12 V.
(b) Disconnect the negative (-) terminal cable from the bat-
tery.
(c) Remove the front fuel pipe from the LH delivery pipe (See
page SF-22).
(d) Install the front fuel pipe and SST (pressure gauge) to the
delivery pipe with the 3 lower gaskets and SST (adaptor).
SST 09268-45014 (09268-41190, 90405-06167)
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(e) Wipe off any splattered gasoline.
(f) Reconnect the negative (-) terminal cable to the battery.
(g) Connect a TOYOTA hand-held tester or OBD II scan tool
to the DLC3 (See (a) to (e) in step 1 on the check fuel
pump operation).
(h) Measure the fuel pressure.
B00884
SST
(Adaptor)
SST
(Hose)
SST
(Clamp)
Vinyl
HoseO-Ring
A07061
TOYOTA
Hand-Held
Tester
DLC3
B00883
ConnectSST
(Wire)
A01293
- SFIINJECTOR
SF-25
1724 Author: Date:
2004 LAND CRUISER (RM1071U)
(h) Install the O-ring to the injector.
(i) Connect SST (adaptor and hose) to the injector, and hold
the injector and union with SST (clamp).
SST 09268-41047 (09268-41110, 09268-41300)
(j) Put the injector into the graduated cylinder.
CAUTION:
Install a suitable vinyl hose onto the injector to prevent
gasoline from splashing out.
(k) Connect the TOYOTA hand-held tester or OBD II scan
tool to the DLC3.
(l) Connect the battery negative (-) cable to the battery.
(m) Turn the ignition switch ON, and press the TOYOTA
hand-held tester or OBD II scan tool main switch ON.
NOTICE:
Do not start the engine.
(n) Select ACTIVE TEST mode on the TOYOTA hand-held
tester or OBD II scan tool.
(o) Please refer to the TOYOTA hand-held tester or OBD II
scan tool operator's manual for further details.
(p) If you have no TOYOTA hand-held tester or OBD II scan
tool, connect the positive (+) and negative (-) leads from
the battery to the fuel pump connector
(See page SF-7).
(q) Connect SST (wire) to the injector and the battery for 15
seconds, and measure the injection volume with a gra-
duated cylinder. Test each injector 2 or 3 times.
SST 09842-30070
Volume: 56 - 69 cm
3 (3.4 - 4.2 cu in.) per 15 seconds
Difference between each injector:
13 cm
3 (0.8 cu in.) or less
If the injection volume is not as specified, replace the injector.
2. INSPECT LEAKAGE
(a) In the condition above, disconnect the tester probes of
SST (wire) from the battery and check the fuel leakage
from the injector.
SST 09842-30070
Fuel drop: 1 drop or less per 12 minutes