Page 535 of 3115
BR0TA-04
F04974
F04975
- BRAKEFRONT BRAKE CALIPER
BR-19
2155 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT BRAKE LINE
(a) Remove the union bolt and 2 gaskets from the caliper,
then disconnect the flexible hose from the caliper.
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
(b) Use a container to catch the brake fluid as it drains out.
3. REMOVE CALIPER
Remove the 2 mounting bolts and remove the caliper.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
4. REMOVE CLIP AND 2 PINS
5. REMOVE 2 PAD RETAINER CLIPS
6. REMOVE 2 PADS, ANTI-SQUEAL SHIMS AND PAD
RETAINERS
Page 536 of 3115
BR0JH-03
F04971
Anti-squeal Shim
Pin Pad Retainer Clip
Clip
Anti-squeal Shim
Pad Retainer Pad Retainer
Outer Pad Inner Pad
Disc brake grease
- BRAKEFRONT BRAKE PAD
BR-15
2151 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT BRAKE PAD
COMPONENTS
Page 537 of 3115
BR0JI-1 1
F04993
F04994
F04995
BR-16
- BRAKEFRONT BRAKE PAD
2152 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace the pads if they are not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE CLIP AND 2 PINS
4. REMOVE 2 PAD RETAINER CLIPS
5. REMOVE 2 PADS, ANTI-SQUEAL SHIMS AND PAD
RETAINERS
NOTICE:
The pad retainer clip and clip can be used again provided
that they have sufficient rebound, no deformation, cracks
or wear, and have had all rust, dirt and foreign particles
cleaned off.
6. CHECK DISC THICKNESS AND DISC RUNOUT
(See page BR-21)
7. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti-squeal shims must be
replaced together with the pad.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the piston with a hammer handle or an equiva-
lent.
HINT:
Always change the pads on one wheel at a time as there
is a possibility of opposite piston fling out.
If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the 2 pad retainers to each caliper piston.
(d) Install the anti-squeal shim to each pad.
HINT:
Apply disc brake grease to both sides of the anti-squeal shims
(See page BR-15).
(e) Install the 2 pads.
HINT:
Apply disc brake grease to the pads indicated by the arrows
(See page BR-15).
Page 538 of 3115
- BRAKEFRONT BRAKE PAD
BR-17
2153 Author: Date:
2004 LAND CRUISER (RM1071U)
NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
8. INSTALL 2 PAD RETAINER CLIPS AND 2 PINS
9. INSTALL CLIP
10. INSTALL FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE
Page 539 of 3115
BR0K1-06
F05023
N´m (kgf´cm, ft´lbf) : Specified torque
Front Speed Sensor
8.0 (82, 71 in.´lbf)
13 (130, 9)
13 (130, 9)
BR-68
- BRAKEFRONT SPEED SENSOR
2204 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT SPEED SENSOR
COMPONENTS
Page 540 of 3115
BR0K3-13
BR-70
- BRAKEFRONT SPEED SENSOR
2206 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page BR-69).
HINT:
After installation, check the speed sensor signal (See page DI-505).
Page 541 of 3115
BR0K2-03
F05358
F05002
- BRAKEFRONT SPEED SENSOR
BR-69
2205 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
REMOVE SPEED SENSOR
(a) Disconnect the speed sensor connector.
(b) Remove the resin clip and 4 clamp bolts holding the sen-
sor harness from the steering knuckle and upper arm.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(c) Remove the speed sensor installation bolt and speed
sensor from the steering knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
Page 542 of 3115
BR0K8-20
F17443Non-reusable part N´m (kgf´cm, ft´lbf) : Specified torqueGasket
Hydraulic Brake
Booster Assembly
LH Lower PanelFluid Level Warning
Switch Connector
No. 2 Heater to
Register Duct
Cowl Side TrimLower No. 1 Panel
15 (155, 11)
15 (155, 11)
PinClip
w/ ABS & BA &
TRAC & VSC Only:
Front Door Scuff Plate
5.0 (51, 44 in.´lbf)
ABS ECU or
ABS & BA &
TRAC & VSC
ECU
w/ ABS & BA & TRAC & VSC Only:
Master Cylinder Pressure Sensor Connector
15 (155, 11)
BR-58
- BRAKEHYDRAULIC BRAKE BOOSTER
2194 Author: Date:
2004 LAND CRUISER (RM1071U)
COMPONENTS
