F02829
F02831
- BRAKEHYDRAULIC BRAKE BOOSTER
BR-51
2187 Author: Date:
2004 LAND CRUISER (RM1071U)
(6) Depress and hold the brake pedal with stable force,
push and hold in MAIN push switch.
NOTICE:
Do not keep the MAIN push switch pushed down for more
than 10 sec. When operating it continuously, set the inter-
val of more than 20 sec.
(7) Check that the brake pedal cannot be depressed.
If the pedal can be depressed, replace the hydraulic brake
booster.
(8) Release the MAIN push switch, and check that the
brake pedal can be depressed.
If the pedal cannot be depressed, replace the hydraulic brake
booster.
(9) Release the brake pedal.
(k) Turn the ignition switch OFF, then reconnect the connec-
tor of sub- wire harness from the one with label of
ºFRONTº to ºREARº.
(l) Place ºSHEET Gº of ºREARº on the actuator checker.
(m) Jack up and support the vehicle.
(n) Start the engine and run it at idle.
(o) Inspect the rear solenoid operation.
(1) Turn the selector switch to ºRHº position.
(2) Depress the brake pedal several times and release
the pedal when the pump begins rotating. Wait until
the pump stops.
(3) Turn the ignition switch OFF.
(4) Depress the brake pedal with a force of 343 N (35
kgf, 77 lbf), record the fluid surface in the reservoir
tank of the hydraulic brake booster.
(5) Press the MAIN push switch for 10 sec., and check
that the fluid surface in the reservoir tank of the hy-
draulic brake booster dose not rise up at this time.
If the fluid surface level rises up, replace the hydraulic brake
booster.
NOTICE:
Do not press MAIN push switch for more than 10 sec. When
operating the switch continuously, do it an interval of more
than 20 sec.
(6) Release the brake pedal and check that brake ped-
al is not hard to depress.
If pedal is hard to depress, replace the hydraulic brake booster.
(7) Start the engine and run it at idle.
(8) Depress the brake pedal.
(9) Release the parking brake lever and shift the shift
lever to ºLº position.
(10) Once, release the brake pedal. After depressing the
brake pedal with stable force, then push and hold
MAIN push switch.
F02829
F02830
F02831
- BRAKEHYDRAULIC BRAKE BOOSTER
BR-55
2191 Author: Date:
2004 LAND CRUISER (RM1071U)
(6) Depress and hold the brake pedal with stable force,
push and hold in MAIN push switch.
NOTICE:
Do not keep the MAIN push switch pushed down for more
than 10 sec. When operating it continuously, set the inter-
val of more than 20 sec.
(7) Check that the brake pedal cannot be depressed.
If the pedal can be depressed, replace the hydraulic brake
booster.
(8) Release the MAIN push switch, and check that the
brake pedal can be depressed.
If the pedal cannot be depressed, replace the hydraulic brake
booster.
(9) Release the brake pedal.
(l) Turn the ignition switch OFF, then reconnect the connec-
tor of sub- wire harness from the one with label of
ºFRONTº to ºREARº.
(m) Place ºSHEET Gº of ºREARº on the actuator checker.
(n) Jack up and support the vehicle.
(o) Start the engine and run it at idle.
(p) Inspect the rear TRAC & VSC solenoid.
(1) Release the parking brake lever and shift the shift
lever to ºLº position.
(2) Push and hold the ºSA3º switch and ºSTRº switch
simultaneously.
NOTICE:
Do not keep the ºSTRº switch pushed down for more
than 10 sec.
Do not keep the ºSA3º switch pushed down for more
than 5 sec.
When operating it continuously, set the interval of
more than 20 sec.
(3) Check that the rear wheels stop.
If the rear wheels rotate, replace the hydraulic brake booster.
(4) Release the ºSA3º switch and ºSTRº switch simulta-
neously.
(5) Check that the rear wheels rotate.
If the rear wheels stop, replace the hydraulic brake booster.
(q) Inspect the right rear ABS solenoid.
(1) Turn the selector switch to ºRHº position.
(2) Depress the brake pedal several times and release
the brake pedal when the pump begins rotating.
Wait until the pump stops.
(3) Turn the ignition switch OFF.
(4) Depress the brake pedal with a force of 343 N (35
kgf, 77 lbf), record the fluid surface in the reservoir
tank of the hydraulic brake booster.
F02832
BR-56
- BRAKEHYDRAULIC BRAKE BOOSTER
2192 Author: Date:
2004 LAND CRUISER (RM1071U)
(5) Press the MAIN push switch for 10 sec., and check
that the fluid surface in the reservoir tank of the hy-
draulic brake booster does not rise up at this time.
If the fluid surface level rises up, replace the hydraulic brake
booster.
NOTICE:
Do not press MAIN push switch for more than 10 sec. When
operating the switch continuously, do it an interval of more
than 20 sec.
(6) Start the engine and run it at idle.
(7) Depress the brake pedal.
(8) Release the parking brake lever and shift the shift
lever to ºLº position.
(9) Once, release the brake pedal. After depressing the
brake pedal with stable force, then push and hold
MAIN push switch.
(10) Check that the right rear wheel rotates.
If the right rear wheel stops, replace the hydraulic brake boost-
er.
(r) Inspect the left rear ABS solenoid.
(1) Turn the selector switch to ºLHº position.
(2) Depress the brake pedal several times and release
the brake pedal when the pump begins rotating.
Wait until the pump stops.
(3) Turn the ignition switch OFF.
(4) Depress the brake pedal with a force of 343 N (35
kgf, 77 lbf), record the fluid surface in the reservoir
tank of the hydraulic brake booster.
(5) Press the MAIN push switch for 10 sec., and check
that the fluid surface in the reservoir tank of the hy-
draulic brake booster does not rise up at this time.
If the fluid surface level rises up, replace the hydraulic brake
booster.
NOTICE:
Do not press MAIN push switch for more than 10 sec. When
operating the switch continuously, do it an interval of more
than 20 sec.
(6) Start the engine and run it at idle.
(7) Depress the brake pedal.
(8) Release the parking brake lever and shift the shift
lever to ºLº position.
(9) Once, release the brake pedal. After depressing the
brake pedal with stable force, then push and hold
MAIN push switch.
(10) Check that the left rear wheel rotates.
If the left rear wheel stops, replace the hydraulic brake booster.
(s) Stop the engine and lower the vehicle.
- BRAKETROUBLESHOOTING
BR-3
2139 Author: Date:
2004 LAND CRUISER (RM1071U) Noise from brakes
1. Pad (Cracked or distorted)
2. Installation bolt (Loose)
3. Disc (Scored)
4. Pad support plate (Loose)
5. Sliding pin (Worn)
6. Pad (Dirty)
7. Pad (Glazed)
8. Tension or return spring (Faulty)
9. Anti-squeal shim (Damaged)
10.Shoe hold-down spring (Damaged)BR-15
BR-24
BR-18
BR-27
BR-21
BR-30
BR-24
BR-27
BR-15
BR-24
BR-15
BR-24
BR-33
BR-15
BR-24
BR-33
Noise from hydraulic brake booster
(Abnormal pump motor operation noise)Accumulator bracket clearance (Out of adjustment)BR-66
Brake warning light lights up*1
(Parking brake pedal released)
1. Brake fluid level
2. Hydraulic brake booster power supply system (Faulty)-
BR-40
Brake warning light lights up and brake warning buzzer sounds*2Hydraulic brake booster power supply system (Faulty)BR-40
ABS warning light lights up*31. Anti - lock brake system (Faulty)
2. Hydraulic brake booster power supply system (Faulty)-
BR-40
*1, *3: The light may stay on for about 60 seconds after the engine is started. It is normal if it goes out after
a while.
*
2, *3: Depressing the brake pedal repeatedly may turn on the warning light and buzzer. It is normal if the
light goes off and the buzzer stops sounding after a few seconds.
*
3: While ABS warning light is ON.
CO0IP-10
B04480Drain PlugDrain Plug Drain Plug
CO-2
- COOLINGCOOLANT
1763 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. DRAIN ENGINE COOLANT
(a) Remove the radiator cap.
CAUTION:
To avoid the danger of being burned, do not remove the ra-
diator cap while the engine and radiator are still hot, as fluid
and steam can be blown out under pressure.
(b) Remove the 3 drain plugs on the engine and radiator, and
drain the coolant.
(c) Close the 3 drain plugs.
Torque: 12.7 N´m (130 kgf´cm, 9 ft´lbf) for engine
2. REFILL WITH ENGINE COOLANT
(a) Slowly fill the system with coolant.
Capacity:
w/ Front heater: 14.8 liters (15.6 US qts, 13.0 Imp. qts)
w/ Front heater and rear heater:
15.3 liters (16.2 US qts, 13.4 Imp. qts)
NOTICE:
Do not use plain water alone.
HINT:
Use of improper coolants may damage the engine cooling
system.
Use ºToyota Super Long Life Coolantº or similar high qual-
ity ethylene glycol based non-silicate, non-amine, non-
nitrite, and non-borate coolant with long-life hybrid or-
ganic acid technology.
New Toyota vehicles are filled with Toyota Super Long
Life Coolant (color is pink, premixed ethylene glycol con-
centration is approximately 50 % and freezing tempera-
ture is -35°C (-31°F)). When replacing the coolant, Toyo-
ta Super long Life Coolant is recommended.
Observe the coolant level inside the radiator by pressing
the inlet and outlet radiator hoses several times by hand.
if the coolant level goes down, add the coolant.
If the coolant level goes down, add the coolant.
(b) Install the radiator cap.
(c) Bleed the cooling system.
(1) Start the engine, and open the heater water valve.
(2) Maintain the engine speed at 2,000 - 2,500 rpm,
and warm up the engine.
(d) Stop the engine, and wait until the engine coolant cools
down.
(e) Refill coolant into the reservoir until it is ºFULLº.
3. CHECK FOR ENGINE COOLANT LEAKS
4. CHECK ENGINE COOLANT SPECIFIC GRAVITY COR-
RECTLY
DIC8X-01
F17606
ABS Motor 1
Relay
ABS Motor 2
RelayABS Solenoid
Relay
Master Cylinder Pressure Sensor
Hydraulic Brake Booster
Check
Connector
Front Speed
Sensor Rotor
Front Speed Sensor
Engine Room J/BNeutral Start SwitchRear Speed Sensor
RotorRear Speed
Sensor
Steering Angle Sensor
Engine and ECT
ECU
Yaw Rate Sensor and
Deceleration Sensor DLC3
Stop Light Switch Skid Control ECU with
Warning Buzzer Combination Meter
ABS Warning Light
VSC TRC Warning Light
BRAKE Warning Light
VSC OFF Indicator Light
SLIP Indicator Light
ACTIVE TRC
Indicator Light
DI-522- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
715 Author: Date:
2004 LAND CRUISER (RM1071U)
PARTS LOCATION
F02201
DLC1 E1
TcTs
BR3904
0.13 sec. 0.13 sec.
ON
OFF
F02135
Start Position
End PositionWithin ± 5° DI-514
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
707 Author: Date:
2004 LAND CRUISER (RM1071U)
(a) Procedures for test mode:
(1) Turn the ignition switch OFF.
(2) Check that the shift lever is in the P position, and
turn the steering wheel to the neutral position.
(3) Using SST, connect terminals Ts and E
1 of the
DLC1.
SST 09843-18020
(4) Start the engine.
(5) Check that the VSC TRAC warning light blinks.
HINT:
If the VSC TRAC warning light does not blink, inspect the VSC
TRAC warning light circuit and Ts terminal circuit (See page
DI-631 and DI-653).
Turn the steering wheel either to the left or right 450° or
more from the vehicle stationary condition, and turn back
the steering wheel to the straight ahead position.
(b) Keep the vehicle stationary on a level place for 1 sec. or
more.
(c) Check the yaw rate sensor.
Shift the shift lever to the D position and drive the vehicle
at a vehicle speed of approx. 5 km/h (3 mph), turn the
steering wheel either to the left or right 90° or more, and
maintain this angle until the vehicle has turned 180°.
Stop the vehicle and shift the shift lever to the P
position. Check that the VSC buzzer sounds for 3
sec.
If the VSC buzzer sounds, the sensor check is in normal
completion.
If the VSC buzzer does not sound, do the sensor check again.
If the VSC buzzer still does not sound, check the VSC buzzer
circuit, then do the sensor check again.
Trouble AreaSee page
VSC buzzer circuitDI-649
HINT:
Make a 180° turn. At the end of the turn, the direction of
the vehicle should be within 180°± 5° of its start position.
Do not spin the wheels.
(d) Read the DTC.
(1) Using SST, connect terminals Tc and E
1 of the
DLC1 or Tc and CG of the DLC3.
SST 09843-18020 or 09843-18040
(2) Read the number of times the VSC TRAC warning
light blinks.
HINT:
See the list of DTC shown on the next page.
If every sensor is normal, a normal code is output. (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated.)
D12640
D11985Control Shaft Lever
Loosen this nut
D07226
Neutral Basic line
Bolt
Groove
- DIAGNOSTICSAUTOMATIC TRANSMISSION
DI-375
568 Author: Date:
(g) P position test:
Stop the vehicle on a grade (more than 5°) and after shifting into the P position, release the parking
brake. Then, check that the parking lock pawl holds the vehicle in place.
11. ADJUST SHIFT LEVER POSITION
When shifting the shift lever from the N position to other posi-
tions, check that the lever can be shifted smoothly and accu-
rately to each position and that the position indicator is not
aligned with the correct position.
If the indicator is not aligned with the correct position, carry out
the following adjustment procedures.
(a) Loosen the nut on the shift lever.
(b) Push the control shaft fully rearward.
(c) Return the control shaft lever 2 notches to N position.
(d) Set the shift lever to N position.
(e) While holding the shift lever lightly toward the R position
side, tighten the shift lever nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(f) Start the engine and make sure that the vehicle moves
forward when shifting the lever from the N to D position
and reverses when shifting it to the R position.
12. ADJUST PARK/NEUTRAL POSITION SWITCH
Check that the engine can be started with the shift lever
only in the N or P position, but not in other positions.
If it is not as stated above, carry out the following adjustment
procedures.
Loosen the park/neutral position switch bolt and set
the shift lever to the N position.
Align the groove with neutral basic line.
Hold in position and tighten the bolt.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
For continuity inspection of the park/neutral position
switch, see page DI-394.
13. CHECK IDLE SPEED
Idle speed (In N position and air conditioner OFF):
700 ± 50 rpm