SS0OP-02
SS-24
- SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
164 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.1 vehicle speed sensor x Transfer case1616012
No.2 vehicle speed sensor x Transmission case NT
SP25.4
5.455
5548 in.´lbf
48 in.´lbf
ATF temperature sensor (for linear control ) x Valve body1111 28
ATF temperature sensor (for oil temp warning lamp ) x Valve body101007
ATF temperature sensor x Transmission case5.45548 in.´lbf
Park/neutral position switch Bolt
Nut13
3.9130
409
35 in.´lbf
Transmission control shaft lever x Transmission control rod131309
Shift solenoid lock plate x Valve body6.46557 in.´lbf
Shift solenoid S1 S2 x Valve body101027
Shift solenoid SR x Valve body6.46557 in.´lbf
Valve body x Transmission case1111 08
Oil stainer x Valve body101007
Oil pan x Transmission case4.45539 in.´lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Shift lever assembly x Body8.38573 in.´lbf
Control lever x Shift lever plate131309
Transmission control rod x Shift lever assembly131309
Shift lever guide housing x Shift lever plate4.95043 in.´lbf
Power steering oil cooler sub-assy x Body7.57666 in.´lbf
Oil cooler bracket x Body1211 78
Oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler pipe x Body4.95043 in.´lbf
Oil filler pipe121229
Transfer shift lever x Transfer shift lever rod assembly121229
Transfer shift lever boot x Body5.45548 in.´lbf
Hole plug x Transmission housing1818513
Drive plate x Torque converter clutch4849035
Oil cooler pipe union nut3434725
Crossmember Bolt
Nut50
74510
75037
54
Engine mounting insulator rear x Transmission case5960043
Transmission housing x Engine Bolt A
Bolt B71
37724
37752
27
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
SS-50
- SERVICE SPECIFICATIONSBODY
190 Author: Date:
2004 LAND CRUISER (RM1071U) Tail gate stay x Door panel
18.518914
Tail gate stay x Body18.518914
Door hinge x Body2828621
Door hinge x Door panel3131623
Door lock striker x Body11.511 78
Back door lock control x Door panel5.05144 in.´lbf
Upper back door striker x Door panel11.511 78
BACK DOOR STAY---
Back door stay x Body17.517813
Back door stay x Door panel1313310
FRONT WIPER AND WASHER---
Wiper arm x Wiper link2020415
Wiper link x Body5.45548 in.´lbf
REAR WIPER AND WASHER---
Wiper motor and link assembly x Door panel5.45548 in.´lbf
Wiper arm x Wiper link5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Reinforcement2020415
Steering wheel set nut5051037
Front passenger airbag assembly x Instrument panel6.06153 in.´lbf
SIDE STEP---
No. 1 side step bracket x Side step5.05144 in.´lbf
No. 1 side step bracket x Body1818413
No. 2 side step bracket x Side step5.05144 in.´lbf
No. 2 side step bracket x Body Bolt:1818413
No. 2 side step bracket x Body Nut:121209
No. 3 side step bracket x Side step5.05144 in.´lbf
No. 3 side step bracket x Body1818413
FRONT SEAT---
Front seat adjuster x Body4243031
Seatback assembly x Seat adjuster4344032
Armrest x Seatback assembly3738027
Seat cushion assembly x Seat adjuster2121015
Seat position control relay x Seat adjuster5.55649 in.´lbf
Seatback cover x Seatback frame w/ Side airbag:4.74842in.´lbf
Seat position sensor x Seat adjuster Driver's side:8.08271in.´lbf
REAR NO. 1 SEAT (LH)---
Seat cushion hinge x Body3738027
Seatback assembly x Seat adjuster4142030
Seat adjuster x Seat cushion frame4142030
REAR NO. 1 SEAT (RH)---
Seat cushion hinge x Body3738027
Seatback assembly x Seat adjuster3738027
Seat adjuster x Seat cushion frame3738027
REAR NO. 2 SEAT---
Seatback assembly x Reclining adjuster4142030
SS063-18
- SERVICE SPECIFICATIONSBRAKE
SS-41
181 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Brake line union nut1515511
Hydraulic brake booster clevis lock nut2526019
Hydraulic brake booster x Pedal bracket1515511
Brake pedal bracket set bolt2020014
ABS ECU or ABS & BA & TRAC & VSC ECU set nut5.05144 in.´lbf
Bleeder plug1111 08
Front disc brake caliper x Flexible hose3031022
Front disc brake mounting bolt x Steering knuckle1231,25090
Rear disc brake caliper installation bolt2627020
Rear disc brake caliper x Flexible hose3031022
Rear disc brake torque plate x Rear backing plate1031,05076
Reservoir set screw1.717.515.2 in.´lbf
Master cylinder pressure sensor (w/ ABS & BA & TRAC & VSC only)8183060
Accumulator x Booster pump motor5455036
Front speed sensor installation bolt8.08271 in.´lbf
Front speed sensor harness clamp bolt131309
Rear speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor harness clamp bolt131309
Front brake disc x Front axle hub7475054
Parking brake bellcrank assembly x Backing plate131309
Bellcrank stopper bolt lock nut5.45548 in.´lbf
SS061-66
- SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS-45
185 Author: Date:
2004 LAND CRUISER (RM1071U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Front passenger airbag assembly x Instrument panel6.06153 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Front seat x Body4243031
Seat cushion assembly x Seat adjuster assembly2121015
Seatback cover with pad x Seatback frame4.74842 in.´lbf
Armrest x Seatback frame3738027
Seatback frame x Seat adjuster assembly4344032
Curtain shield airbag assembly x Body9.810086 in.´lbf
Airbag sensor assembly x Body17.517813
Front airbag sensor x Body7.57666 in.´lbf
Side and curtain shield airbag sensor assembly x Body2020515
Front seat outer belt x Body Upper bolt:
Lower bolt:8.0
4281
42871 in.´lbf
31
Curtain shield airbag sensor assembly x Body17.517813
Rear seat belt anchor x Body4242831
Seat position sensor assembly x Seat adjuster assembly8.08271 in.´lbf
SS0OJ-10
SS-30
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
170 Author: Date:
2004 LAND CRUISER (RM1071U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire
inflation
pressure
Tire size
P275/70R16 Front
Rear
200 kPa (2.0 kgf/cm2, 29 psi)*220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)*240 kPa (2.4 kgf/cm2, 35 psi)
Vehicle height
Front A - B
Rear C - D
71 mm (2.795 in.)
51 mm (2.008 in.)
Camber
Right-left error0°05' ± 45' (0.08° ± 0.75°)
30' (0.5°) or less
Fthl
Caster
Right-left error2°30' ± 45' (2.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination
Right-left error12°10' ± 45' (12.17° ± 0.75°)
30' (0.5°) or less
Toe-in (total)
Rack end length difference0°06' ± 12' (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
3.0 mm (0.118 in.) or less
Wheel angle Inside wheel
Outside wheel: Reference36°42' (33°42' - 36°42')
36.7° (33.7° - 36.7°)
32°36'
32.6°
Front axle hub preload (at starting)42 - 67 N (4.3 - 6.8 kgf, 9.5 - 15.0 lbf)
Front axleSnap ring thickness
1.8 mm (0.0709 in.)
2.0 mm (0.0787 in.)
2.2 mm (0.0866 in.)
2.4 mm (0.0945 in.)
2.6 mm (0.1024 in.)
2.8 mm (0.1102 in.)
Front drive shaftFront drive shaft length573.9 ± 5.0 mm (22.594 ± 0.197 in.)
Ft iUpper suspension arm ball joint turning torque1.0 - 4.4 N´m (10 - 45 kgf´cm, 8.9 - 39 in.´lbf)Front suspensionLower suspension arm ball joint turning torque0.29 - 2.94 N´m (3 - 30 kgf´cm, 2.6 - 26 in.´lbf)
Bearing backlash Max.0.6 mm (0.024 in.)
RlhftAxle shaft deviation Max.0.05 mm (0.0020 in.)Rear axle shaftAxle shaft runout Max.2.0 mm (0.079 in.)
Axle shaft flange runoutMax.0.05 mm (0.0020 in.)
*: Trailer towing
A: Ground clearance of spindle center
B: Ground clearance of lower suspension arm front bolt center
C: Ground clearance of rear axle shaft center
D: Ground clearance of lower control arm front bushing center
SS0OK-05
SS-38
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
178 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
FRONT
Part tightenedN´mkgf´cmft´lbf
Hub bolt1311,34097
Knuckle stopper bolt lock nut4445032
Steering knuckle x Brake caliper1231,25091
Disc x Axle hub7475055
Flange x Axle hub3333524
Axle hub bearing lock nut6465047
Flexible hose x Bracket2829021
ABS speed sensor installation bolt8.08271 in.´lbf
ABS speed sensor wire harness x Steering knuckle arm1313010
ABS speed sensor wire harness bracket x Steering knuckle2829021
Steering knuckle arm x Steering knuckle1471,500108
Tie rod end x Steering knuckle arm1221,25090
Upper suspension arm x Steering knuckle11 01,12581
Lower suspension arm x Steering knuckle1591,62511 7
Oil seal x Steering knuckle1818513
Propeller shaft x Companion flange8082059
Body x No. 3 frame crossmember6869550
No. 3 frame crossmember x Differential support1861,900137
Differential support x Differential tube1861,900137
Differential support x Differential carrier7880058
Differential support x Body1861,900137
Differential carrier cover x Body1861,900137
Breather hose bracket x Carrier cover1717313
Filler plug4950036
Drain plug4950036
Differential tube x Differential carrier1051,07077
Bearing cap x Differential carrier8587063
Oil deflector x Carrier cover7.37465 in.´lbf
Carrier cover x Differential carrier4747535
Differential case x Ring gear9798572
Companion flange x Drive pinionSee page SA-47
Lower suspension arm x Shock absorber1351,400100
Piston rod x Body6870050
Torque arm x Lower suspension arm2252,300166
ABS speed sensor wire harness x Upper suspension arm1313010
Upper suspension arm x Body981,00072
Stabilizer bar link x Lower suspension arm5253038
Lower suspension arm x Body2302,350170
Stabilizer bar x Stabilizer bar link2525018
Stabilizer bar bracket x Body1818513
SS0OH-05
SS-42
- SERVICE SPECIFICATIONSSTEERING
182 Author: Date:
2004 LAND CRUISER (RM1071U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise MaximumBelow 5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum10,000 kPa (102 kgf/cm2, 1,451 psi)
STEERING WHEEL
Steering wheel freeplayMaximum40 mm (1.58 in.)
Steering effort at idle speedMaximum4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.021 - 0.043 mm (0.00083 - 0.00169 in.)
Maximum0.070 mm (0.00276 in.)
Pump shaft and rear housing bushing oil clearance STD0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Maximum0.080 mm (0.00315 in.)
Vane plate thickness Minimum1.405 mm (0.0531 in.)
Vane plate and pump rotor groove clearanceMaximum0.03 mm (0.0012 in.)
Flow control valve spring length Minimum31.3 mm (1.2323 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Center area1.8 - 2.2 N´m (18.4 - 22.4 kgf´cm, 16.0 - 19.5 in.´lbf)
End area1.3 - 1.7 N´m (13.3 - 17.3 kgf´cm, 11.5 - 15.0 in.´lbf)
SS0OI-07
- SERVICE SPECIFICATIONSSTEERING
SS-43
183 Author: Date:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering column assembly set nut and bolt2526019
Intermediate shaft assembly x Sliding yoke3435025
Sliding yoke x No. 2 Intermediate shaft assembly3435025
Control valve shaft x No. 2 Intermediate shaft assembly3435025
Main shaft assembly x Intermediate shaft assembly3435025
Hole cover x Body131309
TILT STEERING COLUMN:
Tube attachment x Column tube1515011
Tilt steering bolt2021015
No. 2 lower cover set nut2526019
POWER TILT AND POWER TELESCOPIC STEERING COLUMN:
Steering column protector No. 1 set bolt1515011
Power tilt motor set bolt2021015
Power telescopic motor set bolt8.89078 in.´lbf
Column tube stopper1919014
Tube attachment x Column tube1515011
Telescopic steering slider support set bolt1111 08
Telescopic steering screw set nut2.02017 in.´lbf
No. 2 lower cover set nut2526019
Column upper tube sub-assembly x Column upper tube assembly2021015
Telesco lever lock bolt101007
PS VANE PUMP
Union bolt x Pressure feed tube5657542
PS vane pump assembly set bolt1717513
Suction port union set bolt121209
Pressure port union6970051
Rear housing set bolt2222516
PS GEAR
Cylinder end stopper110 (145)1,122 (1,480)81 (107)
Bearing guide nut24.525019
Control valve housing set bolt1818013
Rack guide spring cap2525018
Rack guide spring cap lock nut51 (70)520 (700)38 (51)
Rack x Rack end99 (132)1,014 (1,350)74 (98)
Tie rod end lock nut5556041
Turn pressure tube union nut23 (24.5)230 (250)17 (18)
PS gear assembly set bolt and nut1201,25089
Return tube x Control valve housing50 (44)510 (450)37 (29)
Pressure feed tube x Control valve housing4243031
Tube clamp set bolt1818013