DI078-23
Vehicle Brought to Workshop
Customer Problem Analysis P. DI-2
Problem Symptom Confirmation
If the engine does not start perform steps 10 and 12 firstConnect the OBD II scan tool or hand-held tester to DLC3 P. DI-3
If the display indicates a communication fault in the tool, inspect DLC3 P. DI-3
Check DTC and Freeze Frame Data (Precheck)
Record or Print DTC and Freeze Frame Data P. DI-3
Clear DTC and Freeze Frame Data P. DI-3
Visual Inspection
Setting the Check Mode Diagnosis P. DI-3
Symptom Simulation P. IN-26
Basic Inspection P. DI-3DTC Chart P. DI-36
Problem Symptoms Table P. DI-48
Circuit Inspection P. DI-49
Adjustment, Repair
DTC Check P. DI-3
Items insideare titles of pages in
in the bottom portion. See the indicated
pages for detailed explanations. this manual, with the page number
Malfunction
occurs.Malfunction does not occur.
Parts Inspection
Check for Intermittent Problems P. DI-3
Identification of Problem
Confirmation Test
End 1
2
3
4
5
6
7
108
9
11
12
13
15 14
16
Normal Malfunction code.
17The hand-held tester can be used at
bold frame.
- DIAGNOSTICSENGINE
DI-1
194 Author: Date:
2004 LAND CRUISER (RM1071U)
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following page.
A04550
12 345678
11 12 13 14 15 16 910
DLC3
- DIAGNOSTICSENGINE
DI-5
198 Author: Date:
(b) Check the DLC3.
The vehicle's ECM uses the ISO 9141-2 for communica-
tion protocol. The terminal arrangement of the DLC3 com-
plies with SAE J1962 and matches the ISO 9141-2 for-
mat.
SymbolNameResult
(Terminal No.)(Reference terminal)(Condition)
SILBus º+º linePulse generation
(7)(5 - Signal ground)(During transmission)
CGChassis ground1 W or less
(4)(Body ground)(Always)
SGSignal ground1 W or less
(5)(Body ground)(Always)
BATBattery positive9 to 14 V
(16)(Body ground)(Always)
HINT:
Connect the cable of the hand-held tester to the DLC3, turn the
ignition switch ON and attempt to use the hand-held tester. If
the screen displays UNABLE TO CONNECT TO VEHICLE, a
problem exists in the vehicle side or the tester side.
If the communication is normal when the tool is connected
to another vehicle, inspect the DLC3 on the original ve-
hicle.
If the communication is still impossible when the tool is
connected to another vehicle, the problem is probably in
the tool itself, so consult the Service Department listed in
the tool's instruction manual.
(c) Inspect the battery voltage.
Battery Voltage: 11 to 14 V
If voltage is below 11 V, recharge the battery before proceeding.
(d) Check the MIL.
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL is not illuminated, troubleshoot the MIL circuit (See
page DI-355).
(2) When the engine is started, the MIL should not illu-
minate. If the lamp remains on, the diagnosis sys-
tem has detected a malfunction or abnormality in
the system.
DI-14
- DIAGNOSTICSENGINE
207 Author: Date:
7. DATA LIST
HINT:
Using the hand-held tester DATA LIST allows switch, sensor, actuator and other item values to be read with-
out removing any parts. Reading the DATA LIST early in troubleshooting is one way to shorten labor time.
NOTICE:
In the table below, the values listed under ºNormal Conditionº are reference values. Do not depend
solely on these reference values when deciding whether a part is faulty or not.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand-held tester or the OBD II scan tool to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand-held tester.
(f) Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DATA LIST.
(g) According to the display on tester, read the ºDATA LISTº.
ItemMeasurement Item/Range
(Display)Normal Condition*Diagnostic Note
INJECTOR
Injection period of the
No. 1 cylinder/
Min.: 0 ms, Max.: 32.64 ms
Idling: 2.1 to 3.9 ms-
IGN ADVANCE
Ignition timing advance
for No.1 cylinder/
Min.: -64 deg., Max.: 63.5 deg.
Idling: BTDC 5 to 25°-
CALC LOADCalculated load by ECM/
Min.: 0%, Max.: 100%Idling: 12.5 to 19.7%
Racing without load (2,500 rpm):
10.7 to 17.9%
-
MAFAir flow rate from MAF sensor/
Min.: 0 gm/s, Max.: 655 gm/s
Idling:
4.1 to 6.4 gm/sec.
Racing without load (2,500 rpm):
12.5 to 20.8 gm/sec.
If value is approximately 0.0 gm/s:
Mass air flow meter power
source circuit open
VG circuit open or short
If value is 160.0 gm/s or more:
E2G circuit open
ENGINE SPDEngine Speed/
Min.: 0 rpm, Max.: 16,383 rpmIdling:
650 to 750 rpm-
COOLANT TEMPCoolant temperature/
Min.: -40°C, Max.: 140°CAfter warming up:
80 to 95°C (176 to 203°F)If value is -40C (-40F): sensor
circuit is open.
INTAKE AIRIntake air temperature/
Min.: -40 °C, Max.: 140 °CEquivalent to ambient temp.
(After cold soak)
circuit is oen.
If value is 140C (284F) or
more: sensor circuit is shorted.
THROTTLE POSAbsolute throttle position sensor/
Min.: 0%, Max.: 100%Throttle fully closed: 10 to 24%
Throttle fully open: 66 to 98%Read value with the ignition switch
ON (Do not start engine).
THROTTLE INITIALThrottle fully closed rearing value0.5 to 0.9 V-
CTP SWClosed throttle position switch/
ON or OFFThrottle fully closed: ON
Throttle open: OFF-
VEHICLE SPDVehicle speed/
Min.: 0 km/h, Max.: 255 km/hVehicle stopped: 0 km/h (0 mph)Speed indicated on speedometer
O2S B1 S1
Oxygen sensor output voltage of
the bank 1 sensor 1/
Min.: 0 V, Max.: 1.275 V
Idli 01t 09V
Performing INJ VOL or A/F CON-
TROL function of ACTIVE TEST
enables the technician to check
the voltage output of each sensor.
O2S B2 S1
Oxygen sensor output voltage of
the bank 2 sensor 1/
Min.: 0 V, Max.: 1.275 V
Idling: 0.1 to 0.9 VPerforming INJ VOL or A/F CON-
TROL function of ACTIVE TEST
enables the technician to check
the voltage output of each sensor.
DI-16
- DIAGNOSTICSENGINE
209 Author: Date:
FUEL SYS #1
Fuel system status (Bank1)/
OL or CL or OLDRIVE or OL-
FAULT or CLFAULT
Idli ft i CL
OL: Open Loop-has not yet sa-
tisfied conditions to go closed
loop.
CL: Closed Loop-using oxygen
sensor(s) as feed back for fuel
control.
OL DRIVE: Open loop due to
dri ing conditions (Po er enrich
FUEL SYS #2
Fuel system status (Bank2)/
OL or CL or OLDRIVE or OL-
FAULT or CLFAULT
Idling after warming up: CLdriving conditions (Power enrich-
ment, deceleration enlargement).
OL FAULT: Open loop due to de-
tected system fault.
CL FAULT: Closed loop, but fault
with at least one oxygen sensor
may be using single oxygen sen-
sor for fuel control.
FC IDLIdle fuel cut/
ON or OFFFuel cut operation: ON
FC IDL = ºONº when throttle valve
fully closed and engine speed is
over 1,500 rpm.
MILMIL status/
ON or OFFMIL ON: ON-
STARTER SIGStarter signal/
ON or OFFCranking: ON-
A/C SIGA/C signal/
ON or OFFA/C ON: ON-
PNP SW [NSW]Park/neutral position switch signal/
ON or OFFP or N range: ON-
ELECT LOAD SIGElectrical load signal/
ON or OFFDefogger switch ON: ON-
STOP LIGHT SWStop light switch/
ON or OFFBrake pedal depressed: ON
Brake pedal released: OFF-
FUEL PMP SP CTLFuel pump speed control status/
ON or OFFIdling: ON-
FUEL PUMP/SPDFuel pump/speed status/
ON/H or OFF/M, LIdling: ON-
A/C MAG CLUTCHA/C magnet clutch status/
ON or OFFA/C magnet clutch ON: ON-
EVAP VSVVSV status for EVAP control/
ON or OFFVSV operating: ONVSV for EVAP is controlled by the
ECM (ground side duty control)
IGNITIONIgnition counter/
Min.: 0, Max.: 4000 to 400-
VAPOR PRESSVapor pressure/
Min.: -4.125 kPa, Max.: 2.125 kPaFuel tank cap removed:
0 kPaPressure inside of fuel tank as
read by the vapor pressure sen-
sor.
CYL #1 - CYL #8Misfire ratio of the cylinder/
Min.: 0%, Max.: 50%0%This item is displayed in only idling
*1: If no conditions are specifically stated for ºldlingº, it means the shift lever is in the N or P position, the A/C
switch is OFF and all accessory switches are OFF.
- DIAGNOSTICSENGINE
DI-17
210 Author: Date:
8. ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand-held tester or the OBD II scan tool allows the relay, VSV, ac-
tuator and so on to operate without parts removal. Performing the ACTIVE TEST as a first step of trouble-
shooting is one method to shorten diagnostic time.
It is possible to display the DATA LIST during the ACTIVE TEST.
(a) Warm up the engine.
(b) Turn the ignition switch OFF.
(c) Connect the hand-held tester or the OBD II scan tool to the DLC3.
(d) Turn the ignition switch ON.
(e) Push the ºONº button of the hand-held tester or the OBD II scan tool.
(f) Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST.
(g) According to the display on tester, perform the ºACTIVE TESTº.
ItemTest DetailsDiagnostic Note
INJ VOL
[Test Details]
Control the injection volume.
Min.: -12.5%, Max.: 24.8%
[Vehicle Condition]
Engine speed: 3,000 rpm or less.All injectors are tested at
once.
Injection volume is gradual-
ly changed between -12.5
and 25%
A/F CONTROL
[Test Details]
Control injection volume
-12.5 or 25 % (change injection volume -12.5 % or 25 %)
[Vehicle Condition]
Engine speed: 3,000 rpm or less
Following A/F CONTROL
procedure enables techni-
cian to check and graph volt-
age outputs of both the A/F
sensor and heated oxygen
sensor
For displaying graph, enter
ºACTIVE TEST / A/F CON-
TROL / USER DATAº, select
ºAFS B1S1 and O2S B1S2º
by pressing ºYESº and push
ºENTERº. Then press ºF4º
FUEL PUMP / SPD
[Test Details]
Control the fuel pump speed.
ON or OFF
-
VVT CTRL B1
[Test Details]
Active VVT system (Bank 1)
ON or OFFON: Rough idle or engine
stall
OFF: Normal engine speed
VVT CTRL B2
[Test Details]
Active VVT system (Bank 2)
ON or OFFON: Rough idle or engine
stall
OFF: Normal engine speed
CAN CTRL VSV
[Test Details]
Activate the VSV for canister control.
ON or OFF
-
TANK BYPASS VSV
[Test Details]
Activate the VSV for tank bypass.
ON or OFF
-
A/C MAG CLUTCH
[Test Details]
Control the A/C magnet clutch.
ON or OFF
-
EVAP VSV (ALONE)
[Test Details]
Activate the VSV for EVAP control.
ON or OFF
-
01 BANK 1 - SENSOR 1O2 SENSOR TEST
02 BANK 1 - SENSOR 2
03 BANK 2 - SENSOR 1
04 BANK 2 - SENSOR 2
A21190
O2S TEST RESULT Screen DI-26
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219 Author: Date:
12. O2S TEST RESULT
INTRODUCTION
The O2S TEST RESULT refers to the results of the engine con-
trol module (ECM) when it monitors the oxygen sensor (O2S),
and it can be read using the hand-held tester or the generic
OBD II scantool. Based on this, you can find the O2S's condi-
tions.
The ECM monitors the O2S in the various items. You can read
the monitor result (TEST DATA) of each monitor item using the
O2S TEST RESULT. However, the output value of the TEST
DATA is the latest ºsnapshotº value that is taken after monitor-
ing and therefore is not dynamic.
In this repair manual, the description of the O2S TEST RESULT
(for O2S related DTCs) are written in a table.
This table consists of 5 items:
(1) TEST ID (a code applied to each TEST DATA)
(2) Description of TEST DATA
(3) Conversion Factor (When Conversion Factor has a
value written in the table, multiply the TEST DATA
value appearing on the scan tool by the Conversion
Factor value. The result will be the required value.)
(4) Unit
(5) Standard Value
If the TEST DATA value appearing on the scan tool is out of the
standard value, the O2S is malfunctioning. If it is within the stan-
dard value, the O2S is functioning normally. However, if the val-
ue is on the borderline of the standard value, the O2S may mal-
function very soon.
HOW TO READ O2S TEST RESULT USING HAND-HELD
TESTER
(a) Connect the hand-held tester to the DLC3.
(b) On the tester screen, select the following menus: DIAG-
NOSIS/CARB OBDII/O2S TEST RESULT. A list of the
O2S equipped on the vehicle will be displayed.
LOW SW V . . . . . . 0.400 V
HIGH SW V . . . . . .0.550 V
MIN O2S V . . . . . . 0.035 V
MAX O2S V . . . . . 0.835 V
Time $81 . . . . . . . . . . . 17
Time $84 . . . . . . . . . . . 84
Time $85 . . . . . . . . . . . 79
A21191
TEST DATA Screen
- DIAGNOSTICSENGINE
DI-27
220 Author: Date:
(c) Select the desired O2S and press ENTER. The following
screen will appear.
(d) Press HELP and
simultaneously. More information will
appear.
(e) Example:
(1) The hand-held tester displays º17º as a value of the
ºTIME $81º (see the illustration on the left).
(2) Find the Conversion Factor value of ºTIME $81º in
the O2S TEST RESULT chart below. 0.3906 is spe-
cified for $81 in this chart.
(3) Multiply º17º in step (1) by 0.3906 (Conversion Fac-
tor) in the step (2).
17 x 0.3906 = 6.6 %
(4) If the answer is within the standard value, the ºTIME
$81º can be confirmed to be normal.
O2S TEST RESULT Chart
TEST IDDescription of TEST DATAConversion FactorUnitStandard Value
$81
Percentage of monitoring time
when the HO2S voltage is less
than 0.05V
Multiply 0.3906%Within 60 %
MONITOR RESULT
CATALYST#1 B1 . INCMP
CATALYST#1 B2 . INCMP
O2S HEAT B1S1 . INCMP
O2S HEAT B1S2 . INCMP
O2S HEAT B2S1 . INCMP
O2S HEAT B2S2 . INCMP
THERMOSTAT . . . . . PASS
Press [ENTER] to
Select the Label .
A20449
DI-28
- DIAGNOSTICSENGINE
221 Author: Date:
13. CHECKING MONITOR STATUS
NOTICE:
The Monitor Status is not applicable to the heated oxygen
sensor (HO2S). The HO2S status can be checked with O2S
TEST RESULT.
(a) INTRODUCTION
The purpose of the monitor result (mode 6) is to allow ac-
cess to the results for on-board diagnostic monitoring
tests of specific components/systems that are not contin-
uously monitored. Examples are catalyst, EVAP and ther-
mostat.
The monitor result allows the OBD scan tool to display the
monitor status, test value and test limit. The monitor sta-
tus indicates whether the component is functioning nor-
mally or not (PASS or FAIL). The test value is the value
that was used to determine the monitor status. When the
test value is inside the test limit, the ECM determines the
component is functioning normally (PASS). If the test val-
ue is outside the test limit, the ECM determines the com-
ponent is malfunctioning (FAIL).
A problem in these components/systems can be found by
comparing the test value and test limit. The monitor result
information is included under MONITOR RESULTº in the
DTC sections.
(b) PROCEDURE
NOTICE:
The monitor result and test value are cleared when the igni-
tion switch is turned OFF.
(1) Connect the hand-held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Clear the DTCs.
(4) Run the vehicle in accordance with the applicable
drive pattern described in READINESS MONITOR
DRIVE PATTERN (see page DI-30).
(5) Select from the tester menus: DIAGNOSIS, EN-
HANCED OBD II, MONITOR INFO and MONITOR
RESULT. The monitor result appears after the com-
ponent name.
INCMP: The component has not been monitored
yet.
PASS: The component is functioning normally.
FAIL: The component is malfunctioning.
(6) Confirm that the component is set to either PASS or
FAIL.