Page 81 of 128
Air Mix Door Motor
TROUBLE DIAGNOSIS PROCEDURE FOR AIR MIX DOOR (LAN)
SYMPTOM:
+Discharge air temperature does not change.
+Air mix door motor does not operate.
Inspection ¯ow
*1: HA-64
*2: HA-65
*3: HA-67
*4: HA-103*5: HA-105
*6: HA-107
*7: HA-110
*8: HA-79*9: HA-69
*10: HA-78
*11: HA-81
*12: HA-70
SHA021F
TROUBLE DIAGNOSESAUTO
HA-79
Page 82 of 128
SYSTEM DESCRIPTION
Component parts
Air mix door control system components are:
1) Auto amp.
2) Air mix door motor (LCU)
3) In-vehicle sensor
4) Ambient sensor
5) Sunload sensor
6) Intake sensor
System operation
The auto ampli®er receives data from each of the sensors. The ampli®er sends air mix door and mode door
opening angle data to the air mix door motor LCU and mode door motor LCU.
The air mix door motor and mode door motor read their respective signals according to the address signal.
Opening angle indication signals received from the auto ampli®er and each of the motor position sensors are
compared by the LCUs in each motor with the existing decision and opening angles. Subsequently, HOT/
COLD or DEFROST/VENT operation is selected. The new selection data is returned to the auto ampli®er.
RHA424GB
TROUBLE DIAGNOSESAUTO
Air Mix Door Motor (Cont'd)
HA-80
Page 83 of 128

Air mix door control speci®cation
COMPONENT DESCRIPTION
The air mix door motor is attached to the heater unit. It rotates so
that the air mix door is opened or closed to a position set by the
auto ampli®er. Motor rotation is then conveyed through a shaft and
the air mix door position is then fed back to the auto ampli®er by
PBR built-in air mix door motor.
CONTROL LINKAGE ADJUSTMENT
Air mix door (Water cock)
1. Install air mix door motor on heater unit and connect it to main
harness.
2. Set up code No.
in Self-diagnosis STEP 4. Refer to HA-67.
3. Move air mix door lever by hand and hold it in full cold position.
4. Attach air mix door lever to rod holder.
5. Make sure air mix door operates properly when changing from
code No.
toby pushing DEF switch.
Full cold Full hot
6. Set up code No.in Self-diagnosis STEP 4.
7. Attach water cock cable to air mix door linkage and secure with
clip.
8. Rotate and hold water cock lever AND plate in the full cold
position (CLOCKWISE completely).
9. Attach water cock cable to plate and secure with clip (white
mark on cable housing should be centered under the retaining
clip).
10. Check that water cock operates properly when changing from
code No.
toby pushing DEF switch. (After several
cycles, water cock lever should be midpoint of plate opening
when code No.
is set.)
RHA690G
RHA696G
SHA522E
TROUBLE DIAGNOSESAUTO
Air Mix Door Motor (Cont'd)
HA-81
Page 84 of 128
Intake Door Motor
TROUBLE DIAGNOSIS PROCEDURE FOR INTAKE DOOR
SYMPTOM:
+Intake door does not change.
+Intake door motor does not operate normally.
Inspection ¯ow
*1: HA-64
*2: HA-65
*3: HA-67
*4: HA-103*5: HA-105
*6: HA-107
*7: HA-110
*8: HA-79*9: HA-85
*10: HA-84
*11: HA-70
*12: HA-69
SHA022F
TROUBLE DIAGNOSESAUTO
HA-82
Page 85 of 128
SYSTEM DESCRIPTION
Component parts
Intake door control system components are:
1) Auto amp.
2) Intake door motor
3) A/C LAN system (PBR built-in mode motor and air mix door motor)
4) In-vehicle sensor
5) Ambient sensor
6) Sunload sensor
7) Intake sensor
System operation
The intake door control determines intake door position based on the ambient temperature, the intake air
temperature and the in-vehicle temperature. When the A/C, DEFROSTER, or OFF switches are pushed, the
auto ampli®er sets the intake door at the ``Fresh'' position.
RHA640G
TROUBLE DIAGNOSESAUTO
Intake Door Motor (Cont'd)
HA-83
Page 86 of 128
Intake door control speci®cation
COMPONENT DESCRIPTION
The intake door motor is attached to the intake unit. It rotates so
that air is drawn from inlets set by the auto ampli®er. Motor rota-
tion is conveyed to a lever which activates the intake door.
CONTROL LINKAGE ADJUSTMENT
Intake door
1. Install intake door motor on intake unit and connect it to main
harness.
2. Set up code No.
in Self-diagnosis STEP 4. Refer to HA-67.
3. Move intake door link by hand and hold it in REC position.
4. Attach intake door lever to rod holder.
5. Make sure intake door operates properly when changing from
code No.
toby pushing DEF switch.
REC 20% FRE FRE
RHA692G
RHA593F
TROUBLE DIAGNOSESAUTO
Intake Door Motor (Cont'd)
HA-84
Page 87 of 128

DIAGNOSTIC PROCEDURE
SYMPTOM: Intake door motor does not operate normally.
+Perform Self-diagnosis STEP 4 before referring to the ¯ow
chart.
CHECK POWER SUPPLY FOR INTAKE
DOOR MOTOR.
Disconnect intake door motor harness
connector.
Do approx. 12 volts exist between intake
door motor harness terminal No.j
1and
body ground?
Ye s
cNo
Check power supply circuit
and 10A fuse (No.
6,
located in the fuse block).
Note
CHECK FOR AUTO AMP. OUTPUT.
Set up Self-diagnosis STEP 4.
Measure voltage across auto amp. har-
ness terminals and body ground.
OK
cNG
Check circuit continuity
between each terminal on
auto amp. and on intake
door motor.
OK
Replace auto amp.
Replace intake door motor.
Note:If the result is NG or No after checking circuit continuity, repair harness or
connector.
Code No.Terminal No.
ConditionVoltage
VÅ@
j13
Body
groundREC0
j
2312
j
1412j1320%
FRE12
j230
j
1412j13
FRE12
j2312
j
140
0V: Approx. 0V
12V: Approx. 12V
Terminal No.
Continu-
ityÅ@
Auto amp.Intake door
motor
j
13j13
Ye s j23j23j14j14
SHA858EB
RHA081GB
RHA642G
RHA634G
.
.
.
TROUBLE DIAGNOSESAUTO
Intake Door Motor (Cont'd)
HA-85
Page 88 of 128
Blower Motor
TROUBLE DIAGNOSIS PROCEDURE FOR BLOWER MOTOR
SYMPTOM:
+Blower motor operation is malfunctioning.
+Blower motor operation is malfunctioning under out of starting fan speed control.
Inspection ¯ow
*1: HA-64
*2: HA-65
*3: HA-67
*4: HA-89*5: HA-103
*6: HA-105
*7: HA-107
*8: HA-110*9: HA-79
*10: HA-70
*11: HA-69
SHA026F
TROUBLE DIAGNOSESAUTO
HA-86