TROUBLE DIAGNOSES
Control Unit InputlOutput Signal Specifications
(Cont'd)
Terminal
No.' Operation
or measurement condition
Specifications
Total control signal
(multiple communication)
(Except
RB20DE) Refer to
EC section
("ECM.TCM or ECM Input1
Output Signal Reference Value").
I I
I Turn ignition swi?ch ON. I Battery voltage
Power supply (Backup)
Line pressure solenoid - - Turn ignition switch OFF. Battery voltage
r After engine
warm-up, depress accelerator pedal
Line pressure solenoid
(dropping resistor circuit) 5
Approx. OV
w
0.
s
Overrun clutch solenoid After engine
wan-up, release accelerator pedal.
After engine warm-up, release accelerator pedal.
After engine warm-up, depress accelerator pedal
fullv. .- >. .- 5
POWER indicator lamp (4AT)
Dual rnatic
AK waming lamp
(M-AT)
Approx. 1.5 - 3.OV
Approx. 4 - 14V
Approx. OV
When POWER indicator lamp is tumed on (W
mode switch: POWER), or dual matic warn-
ing lamp
is turned on
When
overrun clutch solenoid operates
When overrun clutch solenoid does not operate
Approx.
OV
Battery voltage Approx.
OV
When POWER indicator lamp is tumed off (NT
mode switch:Except POWER), or dual matic A/T Battery voltage
I warning lamp is turned off 1
I When vehicle is locked UD I Approx. 8 - 15V Lock-up solenoid I . .
When vehicle is not locked up I Approx. OV
When shift solenoid A operates
(Driving in 'Dln or
"D,")
When
shift solenoid A does not operate
(Driving in
"D," or "D,")
parenthesis
(
Battery voltage
Approx.
OV
Shift solenoid B
) shows the terminal No. for TCM (RB25DE ).
I
*: Each
When shift solenoid B operates
(Driving in 'Dln or
'D,")
When shift solenoid
B does not operate
(Driving in
"D,"
or
"Dd)
number Battery voltage
Approx. OV
TROUBLE DIAGNOSES
CONSULT (Cont'd)
SELF-DIAGNOSTIC RESULTS MODE
Diagnostic item 1 Diagnostic item is detected when ... Inspection item - -- -
I TCM does not receive vehicle speed sensor 1 signal due to
open circuit, etc.
TCM receives improper signal during driving. After ignition switch is turned ON, vehicle speed sensor 2 receives improper signal until vehicle starts to run.
VHCL
SPEED
SEN.A/T Vehicle
speed sensor 1 circuit
TCM does not receive vehicle speed sensor 2 signal due to
open circuit, etc.
TCM receives improper signal during driving.
VHCL
SPEED
SEN.MTR Vehicle
speed sensor 2 circuit
TCM detects
folfowing conditions during driving (Except N and
P positions). 0 Excessively high throttle position sensor signal voltage Excessive1 low throttle position sensor signal voltage with idle
switch OF; or full switch ON
THROTTLE
POSl
SEN
Throttle position sensor circuit
SHIFT SOLENOIDN A
SHIFT SOLENOIDN B Shift
solenoid A circuit
Shift solenoid
B circuit
Overrun clutch solenoid circuit
TIC
CLUTCH SOW
I
OVERRUN CLUTCH SN
Lock-up solenoid circuit Specified voltage is not applied to solenoid due to open and/or
short circuit.
LINE
PRESSURE SN
I Line pressure solenoid circuit
0 Excessively low supply voltage to TCM during driving
Excessively high si nal voltage of AIT fluid temperature sensor
(excessively low d fluid temperature) during driving This message is displayed only when malfunction occurs with ignition switch ON, and does not have memory func-
tion.
fluid temperature sensor circuit,
TCM power supply circuit, or
throttle position sensor power sup-
ply circuit
BATT/FLUID
TEMP SEN
ENGINE SPEED SIG
I Excessively low engine speed during driving Engine speed
signal circuit
Turbine sensor circuit
TURBINE
SENSOR
(Except
RB20DE)
SHIFT SOLENOIDN C
(Except
RB20DE)
TCM does not receive input shaft speed sensor signal due to
open circuit,
etc.
0 TCM receives improper signal during driving.
0 TCM does not receive shift solenoid A pressure detection switch
signal due to open
andfor short circuit. Shift solenoid A pressure
detection
switch circuit
MANUAL MODE SW
(Except
RB20DE)
TCM does not receive proper manual mode switch signal due to
open and/or short circuit. Manual
mode switch circuit
ENGINE BRAKE
C/U'1
(Except
RB20DE)
Shift control unit does not operate properly due to open and/or
short circuit of each
input/output signal wire.
Malfunction occurs in shift control unit. Each
signal wire circuit connected
to shift control unit
'INITIAL START*
Power supply to TCM is shut down, and self-diagnostic memory
function is canceled due to battery removal, etc.
CONTROL UNIT (RAM)
I Malfunction is detected in TCM memory (RAM) function.
CONTROL
UNIT
(ROM)
I Malfunction is detected in TCM memory (ROM) function.
'1 : Indicates shift control unit.
DATA MONITOR PROCEDURE
Refer to "CONSULT Instruction Manual - Supplement" and "CON-
SULT Service Manual
- Supplement" in details.
1. Turn ignition switch OFF.
2. Connect CONSULT connector to data link connector.
3. Turn ignition switch ON.
4. Touch "START', ''AT and "DATA MONITOR" sequentially on
CONSULT screen.
TROUBLE DIAGNOSES
CONSULT (Cont'd)
DATA MONITOR MODE (M)
1 I Monitor item
I
tem Display ECU
input Main
signals
-
Description Remarks
signals
VHCUS
SE.A'T
[kmlh] or [mph]
I-
Vehicle speed computed from When
racing engine in "Nn or "P" signal of revolution sensor is position
with vehicle stationary,
displayed. CONSULT
data may not indicate
0 kmlh (0 mph).
Vehicle speed computed from Vehicle
speed display may not be
signal of vehicle speed sensor accurate under approx. 10 kmlh
is displayed. (6 mph). It may not indicate 0
kmlh (0 mph) when vehicle is sta-
tionary.
Throttle position sensor signal
voltage is displayed.
AlT fluid temperature sensor
signal voltage is displayed.
Signal voltage lowers as fluid
temperature rises.
Source voltage of TCM is dis-
played.
Engine speed, computed from Engine speed display
may not be
engine speed signal, is
dis- accurate under approx. 800 rpm.
played. It
may not indicate
0 rpm even
when engine is not running.
Turbine revolution computed Error
may occur under approx.
from signal of turbine revolution 800 rpm and will not indicate
0
sensor is displayed. rpm even if engine is not running.
ONIOFF state computed from
signal of overdrive control SW
is displayed.
ONIOFF state computed from
signal of PIN position SW is
displayed.
ONIOFF state computed from
signal of
R position SW is dis-
played.
ONIOFF state computed from
signal of D position SW is dis-
played.
ONIOFF status, computed from
signal of 2 position SW, is dis-
played.
signal of
1 position SW, is dis-
displayed. ASCD is mounted.
ON
... Cruising state
OFF ... Normal running state
Vehicle
speed sensor
1 (All) (Revolution sensor)
Vehicle speed sensor
2 (Meter) VHCUS SE,MTR
[kmk] or
[rnph]
Throttle position sensor
ITHRTLPOS SEN
I ,
AT fluid temperature sensor
PI
FLUID TEMP SE
Battery voltage
A
Engine speed ENGINE SPEED
[rpml
Turbine revolution sensor
TURBINE REV
[rpml
I
Overdrive control switch
OVERDRIVE SW
[ONIOFFJ
I
PIN position switch
PIN POSI SW
[ONlOFF]
R position switch
R POSITION SW
[OWOFF]
I
2 position switch
1
2 POSITION SW
[ONIOFF]
I
D position switch
1 position switch 1 POSITION SW
[ONIOFF]
I
D POSITION SW
[ON/OFF] X
ASCD OD cut signal
ASCD.OD CUT
[ONIOFF]
X
ASCD cruise signal
Status of ASCD OD release
signal is displayed.
ON
... OD released
OFF ... OD not released
ONIOFF status, computed from
signal of
kickdown SW, is dis-
played.
ONIOFF status, computed from
signal of HOLD shift SW, is dis-
played.
ONIOFF status, computed from
signal of closed throttle position
SW, is displayed.
ONIOFF status, computed from
signal of wide open throttle
position SW, is displayed.
ASCD.CRUISE
[ONIOFF]
This
is displayed even when no
ASCD is mounted.
This is displayed even when no
kickdown switch is equipped.
Kickdown
switch
KICKDOWN
SW
[ONIOFq
Wide open throttle position switch X .
X A/T mode switch
t
WIO THRUP-SW
[ONIOFq POWERSHIFT SW
[ONIOFF]
Closed
throttle position switch
, CLOSED THUSW
[ONIOFF]
TROUBLE DIAGNOSES
Self-diagnosis (Cont'd)
\ I1 // \ 11 // =-I= or =mj= // 11 \ // 11 \
1, = 2.5 sec. t, = 2.0 sec. t, = 1.0 sec.
RB20DE 10 judgement flashes.
Stan signal Malfunctioning unit and circuit I
Except RBPODE 13 judgement flashes.
signal Malfunctioning unit and circuit I
POWER INDICATOR LAMP OR DUAL MATIC A/T
WARNING LAMP INDICATION
If malfunction occurs in electrical system, indicator lamp stays on
longer at corresponding circuit.
Flashing
order
t5 1 Overrun clutch solenoid
1
2
3
4
5
7 1 Lock-up solenoid
Malfunctioning
unit and circuit
Vehicle speed sensor
1
Vehicle speed sensor 2
Throttle position sensor
Shift solenoid
A
Shift solenoid B
I
W fluid temperature sensor, TCM power supply, or throttle posi-
tion sensor power supply
RB20DE
9 1 Engine speed
signal Except
RB20DE
10 1 Line
pressure solenoid I Turbine sensor
I - I Line pressure solenoid
12 1 - I Total control signal
When indicator lamp repeats flashing in 4 Hz, the following malfunctions
may exist: (Insufficient memory backup
powerflCM repiacement1Battery
has been disconnected for prolonged
periodllow battery power)
13
No flashes
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
To facilitate cause investigation of malfunction that is less likely to
reappear, the TCM always stores self-diagnostic results during cus-
tomer operation. This memory cannot be erased even if ignition
switch
is turned ON and OFF repeatedly. To erase the seif-diag-
nostic
results, turn ignition switch
OFF after self-diagnosis has
been performed, or use
"ERASE" function of CONSULT.
- - - - Shift control unit
PNP switch, idle
switch/full switch
Overdrive control switch Stop lamp switch
ANTI-LOCK BRAKE SYSTEM
ABS control unit connector
Terminal No.
Control Unit InputlOutput Signal Specifications
USING CIRCUIT TESTER
To perform the following inspection, the ignition switch should be
turned
ON with ABS control unit connector and actuator connector
properly connected.
Item Specifications*l
Battery Ignition switch ON: Battery voltage (Approx. 12V)
Brake pedal is depressed: Battery voltage (Approx. 12V)
Stop lamp signal
Brake pedal is not depressed: Less than approx.
2V
ABS motor is running
ABS motor relay (in
CONSULT active test mode): Less than approx.
2V
ABS motor is stopped: Battery voltage (Approx.
12V)
Actuator relay is activated (with engine running): Less than approx. 2V
Actuator relay Actuator
relay is not activated (with fail-safe function activated and engine
not running): Battery voltage (Approx. 12V)
Actuator relay is activated (with engine running): Battery voltage (Approx.
Actuator relay 1 2V)
monitor Actuator
relay is not activated (with fail-safe function activated and engine
not running): Approx. OV
Front
right inlet
Actuator is activated (in CONSULT active test mode), or actuator relay is
solenoid not activated (with fail-safe function activated and engine not running):
Rear inlet solenoid Approx. OV
Front
left inlet Actuator
is not activated and actuator relay is activated (with vehicle
solenoid stopped
and engine running): Battery voltage (Approx. 12V)
ABS motor is running (in CONSULT active test mode): Battery voltage
ABS motor monitor (Approx. 12V)
ABS motor is stopped (with ignition switch
ON): Approx. OV
ABS warning lamp
ON'2:
Approx. OV
ABS warning lamp
ABS warning lamp
OFF'2:
Battery voltage (Approx. 12V)
Front right wheel
sensor Wheels are turning (Approx. 30
krn/h)*3: Pulse generates.
Front: Approx. 200
Hz
sensor
Rear: Approx. 400 Hz
Front right outlet
Actuator is activated (in CONSULT active test mode), or actuator relay is
not activated (with fail-safe function activated and engine not running):
Rear outlet
sole-
Approx. OV
I lUlU / Actuator is not activated and actuator relay is activated (with vehicle Front left Outlet stopped and engine running): Battery voltage (Approx. 12V)
solenoid
'1:e
to
tooen
a connector terminal when
using a circuit tester for inspection. Control
I
unit
power
supply circuit
ST
Stop lamp switch
and circuit
ABS motor, motor
R8
relay and circuit
ABS actuator relay
and circuit
pL
ABS warning lamp
and circuit, ABS
actuator relay
SD monitor circuit
ABS solenoid and
circuit
ABS motor monitor
circuit
ABS warning lamp
and circuit
Wheel sensors and circuit
ABS solenoid and
circuit
'2: ABS warning lamp ON: When the ignition switch is turned ON (before starting the engine) or a malfunction is detected ABS warning lamp OFF: One second after the ignition switch is turned ON (with the system in normal condition) *3: Tire pressure must be in accordance with specification.
ANTI-LOCK BRAKE SYSTEM
Precautions for Trouble Diagnosis
After performing trouble diagnosis, be sure to erase trouble stored in memory. Refer to "CONSULT' (next
page) or "SELF-DIAGNOSIS"
(BR-15).
As for the concerns that are difficult to duplicate, move harnesses or harness connectors by hand to check
if there is any poor mating of connector halves or faulty connection.
Do not force to open a connector terminal when using a circuit tester for inspection.
Read GI section thoroughly in advance and make sure of all the general precautions.
Basic Inspection
BASIC INSPECTION 1 - Brake fluid level and leakage AT
1. Check brake fluid level in reservoir tank. Replenish brake fluid if necessary.
2. Check for leakage at or around brake piping and ABS actuator. If leakage or seepage is noted, proceed
as follows:
If ABS actuator connectors are loose, tighten to specified torque. Recheck to ensure that leakage is no
longer present.
If flare nut threads at piping connectors or actuator threads are damaged, replace faulty parts with new 87
ones. Recheck to ensure that leakage is no longer present.
If brake fluid leaks through areas other than actuator connectors, wipe off using a clean cloth. Recheck
for leakage or seepage. If necessary, replace faulty parts with new ones.
R8
If brake fluid leaks at or seeps through ABS actuator, wipe off using a clean cloth. Recheck for leakage
or seepage. If necessary, replace
ABS actuator with new one.
CAUTION: HA
ABS actuator cannot be disassembled. Do not attempt to disassemble it.
BASIC INSPECTION 2 - Loose power line terminal
Check battery terminals (positive and negative) and battery mounting (ground) for looseness.
BASIC INSPECTION 3 - ABS warning lamp
1. Turn ignition switch "ON" to ensure that ABS warning lamp lights up for approximately 1 second. If ABS
warning lamp does not light, check ABS warning lamp circuit.
2. After driving vehicle at approx. 30 km/h for approx. 1 minute, check to ensure that ABS warning lamp
remains off. If ABS warning lamp lights, perform self-diagnosis procedures.
3. After performing self-diagnosis procedures, be sure to erase trouble stored in memory.
ANTI-LOCK BRAKE SYSTEM
CONSULT
(Cont'd)
SELF-DIAGNOSTIC RESULTS MODE
Diagnostic item I Diagnostic item is detected when ... I Check item
FR RH SENSOR
[OPEN] Circuit
for front right wheel sensor is open. Or an abnormally high input voltage is
entered due to short to battery.
FR LH SENSOR
[OPEN]
- -- -- - - - ---
Circuit for front left wheel sensor is open. Or an abnormally high input voltage is entered
due to short to battery.
1
FR RH SENSOR
[SHORTJ'I
, '2
REAR SENSOR
[OPEN] Circuit
for rear wheel sensor is open. Or an abnormally high input voltage is entered due
to short to battery.
1
FR LH SENSOR
[SHORT] Front
right wheel sensor is short-circuited or shorted to ground, or gap between the
wheel sensor and the sensor rotor is large. An abnormally low
input voltage is entered
and input signal is abnormal.
Front left wheel sensor is short-circuited or shorted to ground, or gap between the wheel
sensor and the sensor rotor is large. An abnormally low input voltage is entered and
input signal is abnormal. Wheel
sen-
sor and cir-
cuit
REAR SENSOR
[SHORT
11'1, '2
Rear wheel sensor is short-circuited or shorted to ground, or gap between the wheel
sensor and the sensor rotor is large.
An abnormally low input voltage is entered and
input signal is abnormal.
FR RH IN ABS SOL
[OPEN]
FR LH IN ABS SOL
[OPEN] Circuit
for front right inlet solenoid valve is open, or an output voltage is much lower than
the specified value due to short to ground.
Circuit for front left inlet solenoid valve is open, or an output voltage is much lower than
the specified value due to short to ground.
REAR IN ABS SOL
[OPEN] Circuit
for rear inlet solenoid valve is open, or
an output voltage is much lower than the
specified value due to short to ground.
FR RH IN ABS SOL
[SHORT] Circuit
for front right inlet solenoid valve is shorted, or an output voltage is much higher
than the specified value due to short to battery.
FR LH IN ABS SOL
[SHORT] Circuit for front
left inlet solenoid valve is shorted, or an output voltage is much higher
than the specified value due to short to battery.
REAR IN ABS SOL
[SHORTJ
FR RH OUT ABS SOL
[OPEN]
FR
LH OUT ABS SOL
[OPEN]
REAR OUT ABS SOL
[SHORT]
FR RH OUT ABS SOL
[SHORT]
FR LH OUT ABS SOL
[SHORT]
RWR OUT ABS SOL
[SHORT] Circuit for
rear inlet solenoid valve is shorted, or an output voltage is much higher than
the specified value due to short to battery.
Circuit for front right outlet solenoid valve
is open, or an output voltage is much lower
than the specified value due to short to ground.
Circuit for front left outlet solenoid valve is open, or an output voltage is much lower than
the specified value due to short to ground.
Circuit for rear outlet solenoid valve is open, or an output voltage is much lower than the
specified value due to short to ground.
Circuit for front right outlet solenoid valve
is shorted, or an output voltage is much higher
than the specified value due to short to battery.
Circuit for front left outlet solenoid valve is shorted, or an output voltage is much higher
than the specified value due to short to battery.
- -- -- - - Circuit for rear outlet solenoid valve is shorted, or an output voltage is much higher than
the specified value due to short to battery.
ABS MOTOR
[ON FAILURE]
ABS MOTOR
[OFF FAILURE] ABS
sole-
noid
and cir-
cuit
ABS ACTUATOR RELAY
[ON FAILURE]
ABS ACTUATOR RELAY
[OFF FAILURE] ABS
motor turns ON when control unit sends OFF signal. ABS motor circuit is open or
shorted to ground.
ABS motor turns OFF when control unit sends ON signal. Relay control wire is broken. ABS motor,
motor relay
and circuit
ABS actuator relay tums ON when control unit sends OFF signal. Actuator relay is
short-
circuited to ground.
ABS actuator relay tums OFF when control unit sends ON signal. Relay control wire is
broken. ABS
actuator
relay and
circuit
ANTI-LOCK BRAKE SYSTEM
CONSULT (Cont'd) - -
Diagnostic item
CONTROL UNIT --
BAnERY "OLTAGE
[VB-HIGH]
"OLTAGE
[VB- LO
W]
Function of calculation in ABS control unit has failed.
Diagnostic
item is detected when
...
Control unit,
control
unit
power supply
and ground
circuit
Check item
ABS control unit battery voltage
is abnormally high.
ABS control unit battery voltage is abnormally low.
. ABS MOTOR
[LOCK FAILURE] Control
unit
power supply
circuit ABS motor speed is abnormally low. AES motor,
motor relay
and circuit
1 I
'1 : ABS warning lamp turns on if a wheel or wheels spin for I0 to 80 seconds (depending on the wheel speed) with the vehicle
stuck in snow. ice, or mud. This is a normal condition.
'2: After repairing short-circuited sensor, turning ignition switch ON lights up ABS warning lamp. Check that ABS warning lamp
turns
off when the vehicle is driven at approx. 30 krnh for approx. 1 minute as shown in the self-diagnosis procedure. NOTE: If "ABSn is not displayed on "SELECT SYSTEM" screen, check ABS control unit and data link connector circuit, and make sure
of the CONSULT card number.
DATA MONITOR PROCEDURE
Refer to CONSULT Instruction Manual for details on data
monitor function.
1. Turn ignition switch OFF.
2. Connect CONSULT connector to data link connector for CON-
SULT.
3. Turn ignition switch ON.
4. Touch "START' on CONSULT screen.
5. Touch "ABS" on CONSULT screen.
If "START" is touched immediately after engine is started
or ignition switch is turned on,
"ABS" may not be dis-
played on "SELECT SYSTEM" screen. To display "ABS",
repeat the data monitor procedure from the beginning.
6. Touch "DATA MONITORn.
7. Touch "SETTING" to set recording condition.
8. Touch "AUTO TRIG", "LONG TIME" and then "ENTER".
9. Return to "SELECT MONITOR ITEM" screen and touch "CIU
INPUT ITEM", "ALL SIGNALS" or 'SELECTION FROM
MENU". Refer to "DATA MONITOR MODE" on the next page.
10. Touch "START'.
11. Display data monitor.
12. If necessary, sequentially touch "REC START, "REC STOP",
"DATA DISPLAY", "NUMBER PRINT' and "PRINT' to print out
the data.