TROUBLE DIAGNOSES
CONSULT (Cont'd) --
CHECK ITEM (REMEDY)
FUNCTION TEST
ITEM CONDITION
JUDGEMENT
-
PWIST SIGNAL Locked position
Neutral position
Ignition
switch: ON
(Engine running)
Power steering oil pressure switch
circuit is tested when steering
wheel is rotated fully and then set
to a straight line running position. ON
OFF Harness and connector
Power steering oil pressure switch GO
CIRCUIT a Power steering oil pump
I VlAS SN CIRCUIT
0 RB20DE (UB),
RB25DE
The variable air intake system is
diagnosed by checking for opera-
tion of the actuator.
-
SWRL CONT SN
CIRCUIT
0 RB20DE (UB)
The air jet swirl control system is
diagnosed by checking for opera-
tion of the actuator.
-- -- -
a Vehicle speed sensor circuit is
tested when vehicle
is running at
a speed of 10 km/h (6 MPH) or
higher.
After warming up, idle the engine.
Ignition timing is checked by read-
ing ignition timing with a timing
light and checking whether it
agrees with specifications.
Harness and connector 877
Vehicle speed sensor
Vehicle
speed sensor input
signal is greater than 4 krnlh
(2 MPH).
VEHICLE SPEED
SEN CKT Speedometer
RS
Adjust ignition timing (by moving
camshaft position sensor or dis-
tributor)
HA
Camshaft position sensor drive
The
timing light indicates the
same value on the screen.
IGN
TIMING
ADJ
mechanism
la INJECTION SYS (Injector, fuel
pressure regulator, harness or
connector)
IGNITION SYS (Spark plug, igni-
tion coil, power transistor harness
or connector)
VACUUM SYS (Intake air leaks)
Oxygen sensor circuit
Oxygen sensor operation
Fuel pressure high or low
Mass air flow sensor
Air-fuel ratio feedback circuit
(injection system, ignition system,
vacuum system, etc.) is tested by
examining the oxygen sensor out-
put at 2,000
rpm under non-
loaded state. Oxygen sensor COUNT
More
than
5 times during 10 sec-
onds
MIXTURE
RATIO
TEST
- -- /
POWER BALANCE
Injector circuit (Injector, harness or
connector)
Ignition circuit (Spark plug, ignition
coil, power transistor harness or
connector)
Compression
Valve timing
After warming up, idle the engine.
Injector operation of each cylinder
is stopped one after another, and
resultant change in engine rotation
is examined to evaluate combus-
tion of each cylinder. (This is only
displayed for models where a
sequential
multipart fuel injection
system is used.)
D After warming up, idle the engine.
D IACV-AAC valve system is tested
by detecting change in engine
speed when IACV-AAC valve
opening is changed to
0%, 20%
and 80%. Difference
in engine speed is
greater than 25 rpm before
and after cutting off the injec-
tor of each cylinder.
Harness and connector
IACV-AAC valve
Air passage restriction between air
inlet and IACV-AAC valve
IAS (Idle adjusting screw) adjust-
ment
Difference
in engine speed is
greater than 150
rpm
between
when valve opening is at 80%
and at 20%.
IACV-AACN
SYSTEM
ECM PART NUMBER
Part number of the ECM equipped on the vehicle
can be read.
ECM: 2371 0-XXXXX
ECM-TCM: 23740-XXXXX
TROUBLE DIAGNOSES
Symptom Matrix Chart (Cont'd)
Sensor-related problems I Symptom characteristics and ins~ection hints
Open Engine
will not start when either REF signal circuit or POS signal circuit is open.
Neither fuel system nor ignition system outputs control signals.
Crankshaft position sensor
(POS, REF) Instanta-
neous break Symptoms
vary with the break time and the vehicle's driving conditions. Light
shock or surging will occur while the vehicle is being driven, and the engine will
stall at idle speed.
Ring gear crankshaft position
sensor
[RB20DE
(UB)]
Signal
Mass air flow sensor Open
Open
High output
Low output I Aidfuel
ratio becomes lean. Dirty hot wire or air entering the system could be the
cause. No
airfluel ratio compensation
is carried out during lean bum status. Drivability
may be affected.
Enters fail-safe mode. Driving under
2,400 rpm is allowed.
Airlfuel
ratio becomes rich. Black smoke may be noted. Poor contact at the
ground could be the cause.
Engine coolant temperature sen-
sor Open
Open
Opedshort
High resis-
tance
Low resis-
tance
Opedshort
Heated oxygen sensor
I
Airlfuel ratio becomes over-rich.
Same symptom as when signal wire is open.
Enters fail-safe mode. Malfunction indicator lamp comes ON. Ordinary driving is
allowed. Problems tend to occur when engine is cold or engine coolant tempera-
ture
is high.
Detects low engine coolant temperature. Problems tend to occur after engine
warm-up.
Detects high engine coolant temperature. Problems tend to occur when engine is
cold.
Base
aidfuel ratio is used.
lgnition timing is retarded within the knock control range. Lack of power may be
OpedShort
I noted.
Knock sensor lgnition
timing is retarded within the knock control range. Lack of power may be
High
Output
(noted.
Low output
1 lgnition timing may not be retarded when knock is detected.
Vehicle speed sensor
Throttle position sensor
Opedshort
Opedshort
Unstable out-
put
Poor adjust-
ment
Open
Turbo pressure sensor
(TE) Fuel
cut time becomes-shorter, or no fuel cut is observed.
Base idle speed is used. Fuel injection is not increased during acceleration.
AIT shift point changes for AfF vehicles.
Unnecessary cut-in fuel injection could be the cause. Poor contact at the ground
or control unit could be the cause.
ldle judgment is "OFF while idling. Condition returns
normal by turning the igni-
tion switch ON and OFF repeatedly.
Turbo pressure is judged zero. No remarkable malfunction will be detected.
Refrigerant pressure is judged high. ldle speed remains high while the air condi-
tioner is ON.
Refrigerant pressure sensor
Short Refrigerant pressure
is judged low. ldle speed remains low while the air condi-
tioner is ON.
lgnition switch (IGN)
lgnition switch (START)
Air conditioner switch Open
Engine
will not start because neither fuel system nor ignition system outputs con-
trol signals.
Engine starts in normal condition. Engine may not start when temperature is
extremefy
low.
Air conditioner will not operate. No other malfunction will be noted.
Park/neutral
position switch is judged "OFF. Target engine speed for cold engine
in
N or P position is reduced.
ParWneutral position switch is judged
"0N"I Fast Jdle is effective when the engine
is cold and the gear is in other than N and P posrtlons. Vehrcle excessrvely
creeps.
Open
Open
Parklneutral
position
switch
Short
Power steering oil pressure
switch Open
Engine may
stall when the steering wheel is turned while the vehicle is standstill
and the accelerator pedal is lightly pressed, or when the steering wheel is turned
Electrical load switch Short
Open
Open/short
Multiplex communication line
- -- during deceleration. '
Power steering switch is judged 'ON." Value will be compensated constantly.
Idle speed drops so that the engine can stall when electrical load is applied.
Torque reduction control is not performed. Therefore,
shift shock becomes
greater.
- -- -- -- -- Engine will not start because neither fuel system nor ignition system outputs con-
trol signals.
Open
Control unit power supply
- -- - - --- - - - - - O~edshort I Same symptoms as when sensor harness is open.
Sensor ground -- - Poor contact
Water intru-
sion - -- - - - - - -- -- In case of poor contact, the connector fitting may be loose. In case of water
intrusion, the engine stalls and become inoperative for a while. The engine may restart soon in some cases.
Control unit
and connector
TROUBLE DIAGNOSES
ECM (-TCM) InputlOutput Signal Reference
Value (Cont'd)
d
voltages are
Terminal No. Signal name
At idle At
approx. 2,000 rpm
Approx.
12V Approx. 8V
AAC valve control
signal
[RB20DE
(UB), RB25DEl
During 5 sec. after ignition switch tumed ON: Approx. 0.25V 5 sec. after ignition switch turned ON: Battery voltage
When cranking: Approx. 0.25V At idle: Approx. 0.25V Fuel pump relay
control signal - - [RB25DETJ
During 3 sec. after ignition switch tumed ON: Approx.
0.9V
3 sec. after ignition switch tumed ON: Battery voltage
When cranking: Approx. 0.9V At idle: Approx. 0.9V
Approx. 0.9V
Air conditioner
relay control signal Air conditioner
OFF: Battery voltage
Air conditioner ON: Approx. 0.25V
MIL OFF: Battery voltage
MIL ON
RBZODE
(UB), RB25DE: Approx. 0.85V RB25DET Approx. 0.1 V
Malfunction indica-
tor lamp
lgnition switch
(START) signal
Air conditioner
switch signal Approx.
OV (Ignition
switch at START Battery voltage)
Air conditioner OFF: Approx.
4.7V Air conditioner ON: Approx. 0.1 V -
22 (CHK) Check
(Diagnosis
start)
Throttle position
sensor signal
lgnition switch
(IGN) signal CONSULT
connected: Approx. OV CONSULT not connected: Approx. OV
Accelerator pedal released: Approx. OSV Accelerator pedal fully depressed: Approx. 4.2V
(Ignition switch ON, engine not running)
lgnition switch
OFF: Approx. OV lgnition switch ON: Battery voltage Approx.
0.6 - 0.7V
24
(IGN)
Ground Approx.
OV
Power
steering oil
pressure switch
signal Steering
wheel not tumed: Approx. 4.N Steering wheel turned: Approx. OV
26
NOTE: I bove measured values obtained by analog ircuit
tester.
TROUBLE DIAGNOSES
ECM (.TCM) InputlOutput Signal Reference
Value (Cont'd)
I Signal name
No. At
idle 7 At approx. 2,000 rpm
Control unit power sup-
ply (Counter-electromo-
live current feedback
circuit)
Fuel pump terminal
voltage control output
1 signal
IRB25DETI
Variable valve timing ,- control signal Battery voltage
Ignition switch at START: Approx.
OV During approx. 30 sec. after engine started with cool-
ant temperature 50°C or above: Approx. OV At idle: Approx. 1 OV
Battery voltage (Solenoid valve OFF)
Approx.
0.3V
Approx. OV
I t [With driving wheels lifted and gear in D position:
Approx. 0.45V (Solenoid valve ON)] AT
Approx. 0.3V (At approx. 2,800 rpm and above: Battery voltage) 1 I I
NOTE: Above voltages are measured values obtained by analogue circuit tester. BR
TROUBLE DIAGNOSES
n t
\-Test port for "D", "2", and "1" positions
I 'Test port for "I?" position I
Line pressure specification
Basic Inspection
Arr FLUlD
Check A/T fluid for leakage and fluid level.
Check A/T fluid status.
SHIFT CONTROL
Check and adjust A/T position.
Line Pressure Test
1. Check engine oil level. If necessary, add oil.
2. Drive vehicle for approximately 10 minutes until A/T fluid
reaches normal operating temperature between
50 and 80°C,
and check A/T fluid level. If necessary, add fluid.
When
ambient temperature is 20°C, A/T fluid operating tem-
perature
usually becomes between 50 and 80°C for approxi-
mately
10 minutes' drive in urban traffic.
3. After warming up IW', remove fluid pressure detection plug,
and install pressure gauge (Special Service Tool:
ST2505
S001) to corresponding line pressure port.
CAUTION:
0 To remove or install the fluid pressure detection plug, use
standard socket wrench (width across flat:
12 mm).
Detection plug should not be reused because thread-lock
compound is applied
to the plug.
4. Set parking brake and block wheels.
5. Start engine and measure line pressure at idle and stall speed.
CAUTION:
When measuring line pressure, depress brake pedal fully.
When measuring line pressure at stall speed, refer to
"Stall Test" (AT-17).
I p- Line pressure MPa (kg/crn2)
Engine speed
I "RW position "On, 'Z", "1" positions (4AT)
"Dm,
"3", "2" positions (M-AT)
At idle speed
At stall speed 0.58 - 0.62 (5.9 - 6.3) 0.47 - 0.51 (4.8 - 5.2)
1.71
- 1.78 (1 7.4 - 18.2) 1.22 - 1.29 (1 2.4 - 13.2)
TROUBLE DIAGNOSES
Line Pressure Test (Cont'd)
JUDGEMENT OF LINE PRESSURE TEST
At idle
speed
At stall
speed Judgement
Line pressure is low in all
positions.
Line pressure is low in par-
ticular position.
Line pressure is
high.
Line pressure increase is
poorer than that measured at
idle speed.
Line pressure increases but
does not reach specification.
Line pressure is low in par-
ticular position. Possible
causes
Pressure supply system malfunction or low oil pump output
Examples:
0 Oil pump wear
Control piston damage
Pressure regulator valve or plug sticking, and weak spring
Fluid pressure leakage between oil strainer and pressure regulator valve through oil Eg
Pump
Low idle speed
After line pressure is supplied from manual valve, fluid pressure may leak between devices
or circuits of corresponding position.
1
Malfunctions of sensors or pressure regulation function. El
Examples:
Misadjustment of throttle position sensor
PJT fluid temperature sensor damaged ST
Poor operation of line pressure solenoid (stuck with OFF status, clogged filter, or open
harness)
Pressure modifier valve sticking F%
Pressure regulator valve or plug sticking
Malfunctions of sensors or pressure regulation function
Examples:
EILA
Misadjustment of throttle position sensor
TCM, ECM.TCM damaged la
Poor operation of line pressure solenoid (stuck or shorted with ON status)
Pressure regulator valve and plug sticking
Pressure modifier valve sticking
sf$
Pilot valve sticking and pilot filter clogged
Malfunctions of pressure supply system, sensors, or pressure regulation function
Examples:
Misadjustment of throttle position sensor
Control piston damage
Poor operation of line pressure solenoid, and filter sticking or clogged
Pressure regulator valve and plug sticking
Pressure modifier valve sticking
Pilot valve sticking and pilot filter clogged
After line pressure is supplied from manual valve, fluid pressure
may leak between devices
or circuits of corresponding position.
Stall Test
1. Check engine oil level. If necessary, add oil.
2. Drive vehicle for approximately 10 minutes until A/T fluid
reaches normal operating temperature between
50 and 80°C,
and check A/T fluid level. If necessary, add AfT fluid.
When ambient temperature is
20°C,
A/T fluid operating tem-
perature usually becomes between 50 and
80°C for approxi-
mately
10 minutes' drive in urban traffic.
3. Set parking brake and block wheels.
4. Statt engine, depress brake pedal, and move selector lever to
"D" position.
ANTI-LOCK BRAKE SYSTEM
Fail-safe Function
If any malfunction is detected in the system, the ABS warning lamp
in the instrument panel is turned on with the ABS deactivated and
the vehicle's brake system reverts to normal operation.
System Diagram
ABS control uni: Actuator
Front lefl wheel sensor
Rear wheel Sensor Front
right inlet solenoid valve 1 I -
L ' Data ltnk connector
for CONSULT
Front right outlet solenold valve
Front lett rnlet solenoid vJve
Front left cutlet solenoid valve
r i Rear inlet solenold valve
Contrd
circuit I
Rear outlet solenoid valve
-A Motor (motor relay)
-- Actuator relay
Faii-safe
circuit
TrO~ble
diagnos~s
circuit ABS
warning lamp
ANTI-LOCK BRAKE SYSTEM
Circuit Diagram
To combination meter
I Stop lamp SW
I ABS wamlng lamp i
stop lamp 9
Wheel
sensor i connector &
FL
FR
Rea Motor relay
. FIL - 8 30A
I 11: Actuator
relay I
ABS CIU
To data link connector for CONSULT 1 RX "8 - 12
FR OUT SN fm
Rear OUT SN
Rear IN SN
27 10 ABS actuator :
ABS actuator connector
-
ABS CN connector