TCS/ABS SYSTEM
Self-diagnosis for TCSfABS Control Unit
Control System (Cont'd)
MALFUNCTION CODE/SYMPTOM CHART I I I
75, 'I:
'2: '3: '4:
'5:
Fail-safe operation is not activated. A signal from control unit suspends TCS and ABS control operation. Brakes operate
conventionally and the vehicle operates in the same manner as a vehicle without the TCS. After specified battery voltage
resumes, the TCS
OFF indicator lamp and the ABS warning lamp go off, allowing for TCS and ABS control operation.
TCS operation only stops and fail-safe operation is activated, allowing for ABS control operation.
Malfunction is detected only when TCS is in operation.
When there are malfunctions in the self-diagnostic check terminal circuit (terminal
4 of the data link connector for CONSULT)
and SLlP indicator lamp circuit, fail-safe operation is not activated.
Some malfunctions in the
TCS/ABS
control unit cause the SLlP indicator lamp and the
ABS warning lamp to go off sepa-
rately.
Malfunc-
tion code
No.
12
21 22
25
26
31
32
35
36
41
42
45
46
55
56
57
58
61
63
71
75
80
83
84
85
86
NO indi-
cation
(no blink-
ing)
NOTE:
When the
80, 83,
84, 85 or 86 is indicated, perform the self-diaqnosis for ECM-TCM or ECM.
Check
item
Normal
Front right wheel sensor (open-circuit)
Front right wheel sensor (short-circuit)
Front left wheel sensor (open-circuit)
Front left wheel sensor (short-circuit)
Rear right wheel sensor (open-circuit)
Rear right wheel sensor (short-circuit)
Rear left wheel sensor (open-circuit)
Rear left wheel sensor (short-circuit)
Front right outlet solenoid valve and circuit
Front right inlet solenoid valve and circuit
Front left outlet solenoid valve and circuit
Front left inlet solenoid valve and circuit
Rear outlet solenoid valve and circuit
Rear right inlet solenoid valve and circuit
Battery voltage (low)
Throttle control unit system or circuit for the corn-
munication
line between TCSIABS control unit
and
throttle control unit
Actuator motor and motor relay circuit
Actuator relay circuit
TCSIABS
control
unit
Total control signal (multiple signal) for engine,
IVT
and TCS/ABS
Engine speed signal
Monitoring of total control signal (multiple signal) for
engine,
AfT and TCS/ABS
Engine system component fuel condition
Incomplete start process of total control signal (mul-
tiple signal) for engine,
AfT and TCSIABS
Continuous start process of total control signal
(multiple signal) for engine, and
TCS/ABS
Remains OFF: Data link connector circuit
Remains ON: SLIP indicator lamp circuit shorted,
TCSIABS
control unit or self-diagnostic check termi-
nal circuit open
malfunction code No. 58 is indicated, perform the Detection
Engine
running
-
0 -
0
-
0 -
0 -
0
0
0
0
0
0
0
0
0
0
0
0
-
0
0
0
0
0
0
throttle control time
In driving
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 -
0'3
0
0
0
0
0
0
unit
a Fail-safe
operation
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-'I
0
0
0
0
0
0
0
0
0
0
-'4
-'4
code Nos.
ABS
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-*2
0
0
05
-
-
-
-
-
-
-
0
self-diagnosis. Lamp
ON
TCS OFF
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-
0
When the SLlP
-
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0'5
0
0
0
0
0
0
-
0
malfunction
TCS/ABS SYSTEM
CONSULT for Throttle Control Unit Control
System (Cont'd)
DATA MONITOR MODE -- -
I Select monitor item
Display
I I
THRTL POS SEN [~l l o I n
I All signals
THRTL OPENING
lo] 1 0 I
Selection
from menu
THRTL POS SE2
MI 0 1;
THRL2 OPENING rOl / 0
BATTERY VOLT MI 0 I A
TH OPEN SIG ims]/ 0 I A
TH MOTOR DUTY I"/.] I 0 I A
CLOSED THUSW [ONIOFF]
NEUT POSl SW [ONIOFF]
START SIGNAL
[ONIOFF]
TH OPEN CONT
["I
TCS SIGNAL [ONIOFF] / OIa
TCS FLAG
0
0
0
0
A
A
A
A
TH CLSD LRN
PoNwEqI 0 / A
COMM COND [ONIOFFJ
VOLTAGE
PI I I A
0
Remarks
A
PULSE [ms, Hz, %I
Dispiays throttle position sensor signal voltage.
Displays throttle angle computed based on throttle position
EG
sensor signal voltage.
Displays throttle motor sensor signal voltage.
AT
-
Displays throttle motor angle computed based on throttle
motor sensor signal voltage.
Displays the battery voltage for the control unit.
h
Displays the pulse width of the throttle motor target angle
signal from the
TCSIABS control unit.
lndicates the switch status (ONIOFF) based on the throttle
position sensor signal.
lndicates the switch status (ONIOFF) based on the
parW
neutral position switch signal. lndicates the status (ONIOFF) based on the starter signal.
Displays the throttle motor control target computed by the
control unit based on each input signal.
lndicates the throttle motor drive duty.
lndicates the throttle motor relay status
(ON/OFF).
lndicates ON when the throttle motor angle reaches a
specified
iower limit.
lndicates "VALID" when throttle motor target angle signal is
received from the
TCS/ABS control unit and the throttle
control unit closes the throttle motor.
lndicates the condition of the communication between
TCS/
ABS control unit and throttle control unit. Normally ON is
indicated, and OFF is shown when there is failure.
lndicates
if the throttle motor has been fully closed before.
"DONE" is indicated when it has, and
"YET" is shown when
it has not yet.
lndicates the voltage measured with a voltage probe.
lndicates the pulse measured with a pulse probe.
If it cannot be measured,
"%" is shown on the display. The
%" mark is also shown to the left of the final data until the
measuring result is output.
I ACTIVE TEST PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT connector to data link connector for CON-
S U LT.
3. Turn ignition switch ON.
4. Touch "START" on CONSULT screen.
5. Touch "THROTTLE CONTROL" on CONSULT screen.
ELECTRIC SUPER HICAS
Control
Unit Input/Output Signal Specifications
USING CIRCUIT TESTER
Terminal No.
Check item Specification
When control unit is disconnected
: Continuity exists.
Control unit ground circuit
Motor driving output signal
When ignition switch is
ON : Power supply voltage
(In fail-safe mode
: OV)
Motor voltage
When vehicle speed is
0 krn/h : Approx. 4.4 - 6.6V
When vehicle speed is
100 km/h : Approx. 2.4 - 3.6V EPS solenoid driving signal
Battery voltage
I Power supply voltage
Data link connector for CONSULT
(TX) I -
Engine speed signal Measure
tachometer driving signal.
Refer to EC section YECM (TCM) Input/Output Signal
Reference
Value7
.
When ignition switch is ON : Power supply voltage
When ignition switch is OFF
: OV Ignition voltage
Body
/ ground HlCAS waming
lamp When HlCAS warning
lamp is ON
: Approx. OV
When
HlCAS
warning
lamp
is
OFF : Approx. 12V
When ignition switch is ON : Approx. 12V
(In fail-safe mode : Approx. OV)
Output
signal for driving motor relay
Data link connector for CONSULT
(RX) I -
Stop lamp switch signal
(Send brake pedal operation signal to control unit.) When
pedal is depressed : Power supply voltage
When
pedal is not depressed
: OV
Continuity exists.
v Steering angle sensor 2
Steering angle sensor 1
Body
ground When steering wheel
is turned, the voltage changes
between 0 and 5V.
Ground
circuit for rear steering angle sensor
Output signal of rear steering angle sensor
I When neutral : Approx. 2.4V
-
Neutral signal of rear steering angle sensor
When ignition switch is ON
When ignition switch is
OFF
--
When neutral : Appro~. 5V
: Approx. 5V
: Approx. OV Power supply for rear steering angle sensor
ELECTRIC SUPER HtCAS
Trouble Diagnosis with CONSULT (Cont'd)
DATA MONITOR MODE
1 Monitor item (
Display
Main Menu - -
/ item I item 1
Remarks
VHCL SPEED SE (kmh) 1 0 I 0 I Shows a value calculated from vehicle speed sensor signal.
STEERING ANG After
battery has been disconnected and connected again, an
abnormal value is shown until neutral position
(0") is detected.
NEUTRAL SIG (ON-OFF)
( 0 ( 0 I Shows whether steering wheel is in neutral position (ONIOFF).
STOP
LAMP SW (ON-OFF) I 0 I 0 I Shows whether stop lamp switch is ON or OFF.
ENGINE SPEED Shows the engine speed caicuiated from crankshaft position sen-
sor signal.
1 I I
RR ST ANG.MAI (V) I 0 I 0 I Shows the output voltage from rear steering angle main sensor.
POWER STR SOL
RR
ST
ANG.SUB
(V)
Shows the control
unit's control current for power steering sole-
(')
' ' 1 noid. -- - - -- - -
MOTOR CURRENT (A) I 0 I 0 I shows the control unit's control current for HICAS motor relay.
0
HlCAS RELAY (ON-OFF) / 0 I 0 I Shows whether HlCAS motor relay is ON or OFF.
FAILSAFE
(ON-OFF)
I 0 I 0 I Shows whether fail-safe function is in operation (ONIOFF).
0
WARNING LAMP (ON-OFF) I Q I 0 ) Shows the control unit3 ON-OFF status of HlCAS warning lamp.
Shows the output
voltage from rear steering angle sub-sensor.
Shows the power supply voltage from HICAS control unit to rear
steering angle sensor.
CIU VOLTAGE (V) ( 0 I 0 I Shows the power supply voltage to HICAS control unit.
MOTOR VOLTAGE Shows the power supply voltage
from HICAS
control unit to
HlCAS motor.
- -- - -- VOLTAGE (V) I - I 0 I Shows the measured value by voltage probe.
PULSE Shows the measured
value by pulse probe.
If measurement
is
(mi, Hi and %I 1 - / 0 1 impossible, "#" appears. The "#" mark is shown also on the left of
final data until measurement is completed.
ELECTRIC SUPER HICAS
Trouble
Diagnosis with Self-diagnosis (Cont'd)
DIAGNOSTIC ITEM INPUT
1. Move the vehicle one or two meters at a very low speed.
2. Turn the steering wheel more than 20" right-to-left once or
more.
Example: Motor power supply and steering
angle neutral signal are abnormal.
1s ,
2H z
ON
OFF
/ r Second / / I I display
Tens Units Tens
Units starts.
Example: Motor power supply and steering
angle neutral signal are abnormal.
1s- ,
0.8s A - ,2S , ,1.8S -
ON I-- '1 7, OFF- -.-- -
5s 55 1s 1.8s v".2S I_
/ -j- &lnd,
display
Tens Units Tens Units starts.
/
(12) (23) STE0109D
DISPLAY OF SELF-DIAGNOSTIC RESULTS
The results of self-diagnosis are shown by flash patterns of HlCAS BR
warning lamp.
Display when past data shows that fail-safe function
has been activated previously
Only an abnormal item is indicated by the pattern shown in the ~8 left figure. The pattern is repeated.
Display when past data shows that fail-safe function
has not been activated previously EL
If all items are normal, HlCAS warning lamp flashes at a fre-
quency of
4 Hz. sD
If system is in fail-safe mode, only an abnormal item is indi-
cated by the pattern shown in the left figure. The pattern
is
repeated.
MALFUNCTION CODE CHART
Malfunction code No. 1 Diagnostic item
11 I Control unit
2
1 [ ~ze speed signal
12
13
22 I Steering angle signal
Motor
power supply
Motor output --
23 ]Steering angle neutral signal
24 I Rear steering angle main sensor signal
2
5 I Rear steering angle sub-sensor signal
33
I Engine speed signal
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
If past record shows that fail-safe function has been activated
previously, use CONSULT, or leave the battery disconnected for
more than
30 minutes to clear the memory.
TROUBLE DIAGNOSES - Su~plemental Restraint Svstem (SRS)
-
connector for
SELF-DlAG [CURRENT] C
* NO SELF DIAGNOSTIC
FAILURE INDICATED.
FURTHER TESTING
MAY BE REQUIRED. $ *
-1 PRINT
Preliminary Check
Check battery voltage and specific gravity.
When battery voltage drops to less than approx. 9V, the
"AIR BAG" warning lamp starts flashing (indicating a mal-
function).
Gj
Check the connections of component connectors.
Check that the fuse is not blown.
3F
Trouble Diagnoses with CONSULT
SELF-DIAGNOSIS PROCEDURE
Connect CONSULT to data link connector on the vehicle.
Turn ignition switch "ON".
83
Touch "AIR BAG" on the CONSULT screen.
Touch an appropriate mode key on "SELECT DlAG MODE"
screen.
gL
The self-diagnostic result for the selected mode is displayed.
Repair or replace the malfunctioning part according to the
self-
diagnostic result.
89
Touch "PRINT, if printout is required.
After
repairing the malfunction, touch "SELF-DIAG
[CURRENT]", and after checking that "NO SELF DIAGNOSTIC
FAILURE INDICATED" is shown on the display, touch
"ERASE.
For seat belt pre-tensioner system, the diagnostic proce-
dure
is completed when "NO SELF DIAGNOSTIC FAILURE
INDICATED"
is displayed.
FURTHER TESTING MAY BE REQUIRED. * *
* NO SELF DIAGNOSTIC
FAILURE INDICATED.
t
PRINT SRS609
9. Return to "SELECT DlAG MODE" screen and touch "SELF-
DlAG
[PAST]".
10. After checking that "NO SELF DIAGNOSTIC FAILURE INDI-
CATED" is displayed on the "SELF-DIAG [PAST]" screen, fin-
ish the diagnosis.
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont'd)
TROUBLE DIAGNOSIS RECORD
If a malfunction has occurred but is not recorded on seif-diagnosis,
it may be caused by some past malfunction. In such a case, past
malfunctions can be found
by selecting "TROUBLE DlAG
RECORD" in Diagnosis mode.
The "TROUBLE DlAG RECORD" can be selected for SRS air
bag system only.
Trouble Diagnoses without CONSULT
SRS AIR BAG SYSTEM
Self-diagnosis
The diagnosis modes are User mode and Diagnosis mode.
Switching between the two modes is accomplished by using
ignition switch
and driver door switch.
When lamp is not flashing (indicating no malfunction) in User mode, operating the door switch cannot change
the mode to Diagnosis mode.
When no malfunction is detected in Diagnosis mode, turning the ignition switch from "OFF" to "ON" changes
the mode to User mode. SRB0395D
User mode
Turn diver door switch 'ON" and 'OFF" at least 5 times within 7 seconds after sw~tching the
No malfunction is detected. (Lamp OFF)
IGN SW: ON
ON
OFF- 7 sec.
System is malfunctioning. (Lamp flashes)
Diagnosis
mode
User mode
ON
OFF
b A k Turn driver door switch "ON" and "OFF at
least 5, times
within 7 seconds after sw~tching
the ignition "ON".
IGN SW: OFF to ON IGN SW: OFF to ON
ignition
"ON".
-
- -
0.5 see. 0.5 sec.
Air bag is deployed or all of diagnosis sensor unit, air bag power supply circuit and AIR BAG warning lamp cir-
cuit are malfunctioning. (Lamp ON)
ON
OFF
Either air bag sensor unit or AIR BAG warning lamp circuit is malfunctioning. (Lamp OFF)
IGN SW: ON
OFF + SRB0412D
The display indicating a malfunction (flashes) keeps operation
until reset. If, however, the malfunction is a low battery volt-
age (less than 9V), the display changes from flashing to nor-
mal operation when the battery voltage has returned to normal
(more than
9V).
TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)
Symptom Chart
Trouble phenomenon I Malfunctioning unit I Possible cause
I I Warning lamp and internal circuit of combination meter are
BAG warning lamp does
not turn on. (All other warn-
ing lamps turn on.)
L-L .. AIR BAG warning lamp does I
I Harness between diagnosis sensor unit and combination
AIR
BAG warning lamp circuit
Air bag power supply circuit
not turn off (always ON). (AIR BAG warning lamp circuit
I meter is faulty (open).
faulty.
P-$ ;
Harness between
diagnosis sensor unit and combination 'bJ
Diagnosis sensor unit
0 Air bag power fuse has blown.
0 Air bag power harness is faulty.
meter is faulty
(shorted).
Diagnosis sensor unit is faulty.
I23
Diagnosis sensor unit
0 Internal circuit of combination meter is faulty. BR
Diagnosis sensor unit is faulty.
AIR BAG warning lamp
flashes.
When driver seat belt is
fas-
lamp does not illuminate for
seconds. (All other warning
Low battery voltage (Less than 9V)
Conduct either diagnosis with CONSULT (self-diagnosis, trouble diagnosis record) or diagnosis ST
without CONSULT (self-diagnosis), and repair the malfunctioning part.
After repairing the malfunctioning part, erase the memory for malfunction record.
Warning lamp and internal circuit of combination meter are 1
tened(buckleswitchisoff)
and ignition switch is turned
on, the SEAT BELT warning
1 Air bag power
SEATBELTwarninglampcircuit
circuit faulty.
Harness between
diagnosis sensor unit and combination HA
meter is faulty (open).
Air bag power fuse has blown.
0 Air bag power harness is faulty.
lamps illuminate.)
When driver seat belt is fas-
tened (buckle switch is off)
When driver seat belt is fas-.
I I
Diagnosis sensor unit
and ignition switch is turned
on, the SEAT BELT warning
lamp does not turn off
7 sec-
onds later.
tened (buckle switch is off)
I I
-.
0 Diagnosis sensor unit is faulty.
SEAT
BELT warning lamp circuit
,
and ignition switch is turned
on, the SEAT BELT warning
fa> Harness between diagnosis sensor unit and combination su
meter is faulty (shorted).
Driver seat belt buckle switch circuit
Diagnosis sensor unit
Seat belt pre-tensioner circuit
Harness between combination meter and driver seat belt
buckle switch is faulty (shorted).
Driver seat belt buckle switch is faulty (sticking).
Diaqnosis sensor unit is faultv.
Conduct either diagnosis with CONSULT or diagnosis with-
out CONSULT, and repair the malfunctioning part.
lamp turns on, and
7 sec- I I
onds later, flashes.
When driver seat belt is not
fastened (buckle switch is on)
I I Driver seat belt buckle switch ground harness is faulty
lamp turns off about
7 sec-
onds later.
and ignition switch
is tumed
on, the SEAT BELT warning
tence).
Driver seat
belt buckle switch circuit I !::);eat belt buckle switch is faulty (contact intermit-
If the flashing of AIR BAG warning lamp is caused by low battery voltage, self-diagnosis mode cannot be switched from User
mode to Diagnosis mode. In this case, diagnosis with CONSULT displays "NO SELF-DIAGNOSTIC FAILURE INDICATED".