1998 MITSUBISHI MONTERO fluid

engine charging adblue reset headlight aiming low oil pressure four wheel drive

Page 772 of 1501

$MITSUBISHI MONTERO 1998 Service Manual 2) Disconnect pressure hose from oil pump. See Fig. 45. Install Adapter (MB990993) on oil pump. Install Adapter (MB990994) o\ n disconnected hose. Connect Pressure Gauge (MB990662) and shutof$

Page 812 of 1501

MITSUBISHI MONTERO 1998 Service Manual WIRING DIAGRAM COMPONENT LOCATIONS
When trying to locate a component in a wiring diagram and you
dont know the specific system where it is located, use this handy
component locator

WIRING DIAGRAM COMPONENT LOCATIONS
When trying to locate a component in a wiring diagram and you
don't know the specific system where it is located, use this handy
component locator to find the system wiring diagram in which the
component is located. Then, go to that system and locate the component
within the wiring diagram.
For example, if you don't know the specific system in which
the ignition switch is located, look up ignition switch in the wiring
diagram component location tables and go to the appropriate wiring
diagram(s) which contain either full or partial views of the ignition
switch. The full view of the ignition switch is located in Power
Distribution.
The first listing for the component will be the full or most
complete view of the component. Additional listings will be partial
views of the component. Not all components are used on all models.
All components will have a partial view in Ground
Distribution and Power Distribution. Data Link Connectors show
connecting circuits between modules. Alternate names for components
may be listed in wiring diagram component locations tables.
WIRING DIAGRAM COMPONENT LOCATIONS TABLE
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Component Wiring Diagram
ABS Electronic Control Unit ....................... Anti-Lock Brakes
Data Link Connectors
ABS Hydraulic Unit ................................ Anti-Lock Brakes
Acceleration Sensor ............................... Anti-Lock Brakes
Accessory Delay Relay ................................ Power Windows
A/C Compressor Clutch Relay ..................... Engine Performance
A/C Sensor ...................................... Engine Performance
A/C Pressure Switch ............................. Engine Performance
Adaptive Lamp Control Module ....................... Exterior Lights
Air Bag(s) ................................ Air Bag Restraint System\
Air Bag Module ............................ Air Bag Restraint System
Air Bag Sensor(s) ......................... Air Bag Restraint System\
Air Injection Pump Relay ........................ Engine Performance
Air Temperature Sensor ............................ Overhead Console
Alternator (Generator) ..................... Generators & Regulators\
Anti-Theft Control Module ........................ Anti-Theft System
Starters
Autolamp Control Relay ........................... Headlight Systems
Daytime Running Lights
Automatic Shutdown (ASD) Relay .................. Engine Performance\
Generators & Regulators
Autostick Switch ................................ Engine Performance
Auxiliary Battery Relay .................... Generators & Regulators
Back-Up Lights ...................................... Back-Up Lights
Exterior Lights
Barometric (BARO) Pressure Sensor ............... Engine Performance\
Battery ......................................... Power Distribution
Battery Temperature Sensor ...................... Engine Performance
Body Control Module .......................... Body Control Computer
Anti-Theft System
Daytime Running Lights
Engine Performance
Headlight Systems
Warning Systems
Boost Control Solenoid .......................... Engine Performance
Boost Sensor .................................... Engine Performance
Brake Fluid Level Switch .................. Analog Instrument Panels

Page 960 of 1501

MITSUBISHI MONTERO 1998 Service Manual MAINTENANCE INFORMATION
1998 Mitsubishi Montero
1997-98 MAINTENANCE
Mitsubishi Maintenance Information
Montero Sport
* PLEASE READ THIS FIRST *
NOTE: For sche

Page 964 of 1501

$MITSUBISHI MONTERO 1998 Service Manual \ \ \ \ \ \ \ \f Engine Oil Ambient Temperature Less Than$

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Engine Oil Ambient Temperature Less Than SAE 5W-30

(
1) 0\bF (-18\bC) To 100\bF (38\bC)

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Ambient Temperature Above 0\bF SAE 10W-30

(-18\bC) To Over 100\bF (38\bC)

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Power All Automatic Transmission

Steering Fluid DEXRON II

Fluid

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Engine All 50/50 Mixture Of

Coolant Distilled Water &

Ethylene Glycol

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Transfer Case All API Classification GL-4

SAE 75W-85W Or 75W-90

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Front Axle All API Classification GL-5

Or Higher (
2)

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Clutch Fluid All DOT 3 Or DOT 4

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Hook Lock All Multipurpose Grease

Catch, Door NLGI Grade 2

Lock Strikers

Seat Adjust-

ers, Backdoor

Lock, Parking

Brake Cable

Mechanism

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Front Wheel All Multipurpose Grease

Bearings NLGI Grade 2 Or

Equivalent

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Door Hinges, All Engine Oil

Back Door

Hinges

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A/C All HFC-134a

Refrigerant

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Manual All API Classification GL-4

Transmission SAE 75W-85W Or 75W-90

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Automatic All "ATF DEXRON II" Or

Transmission Equivalent

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Brake Fluid All DOT 3 Or DOT 4

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Rear Axle All API Classification GL-5

Or Higher (
2)

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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if

the Ambient Temperature is above 0\b F (-18\b C).

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above

-10\b F (-23\b C). SAE 80W, 80W-90 may be used in temperatures

from -30\b F (-34\b C) to -10\b F (-23\b C). SAE 75W may be used

in temperatures below -30\b F (-34\b C).

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Page 965 of 1501

$MITSUBISHI MONTERO 1998 Service Manual FLUID CAPACITIES FLUID CAPACITIES TABLE ( 1)�\ \ \ \ \ \ \$

FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)\
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Item Condition Specification

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Engine Oil Oil Pan 4.5 Qts. (4.3L)

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Oil Filter 0.32 Qts. (0.3L)

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Oil Cooler 0.32 Qts. (0.3L)

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Power Drained 1.1 Qts. (1.0L)

Steering

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Automatic Drained 8.9 Qts. (8.5L)

Transmission

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Manual Drained 3.3 Qts. (3.2L)

Transmission

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Transfer Case Drained 2.6 Qts. (2.5L)

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Front Axle Drained 1.3 Qts. (1.2L)

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Rear Axle Drained 3.3 Qts. (3.2L)

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A/C Drained 27 oz (760 g)

Refrigerant

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Fuel Tank Capacity 24 gal (92L)

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1) - Capacities are recommended or calculated levels. Always use

dipstick to measure level.

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WHEEL & TIRE SPECIFICATIONS
Tire specifications are imprinted on the tire side wall. The
recommended cold tire inflation pressures are listed on a label
attached to the rear face of the driver's door. These pressures
provide the best combination of ride comfort, tire wear and stability
under normal conditions.
CAUTION: DO NOT mix tires of different design such as radial ply
with bias or bias-belted tires. Mixing tire types will
adversely affect road handling and may lead to loss of
vehicle control. When using snow tires, they must be used
in set of four for maneuverability and safety. DO NOT use
tire chains on front wheels.
TIRE & WHEEL SPECIFICATIONS TABLE
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Wheel Size Tire Size
15 x 6JJ (Steel or Aluminum) .................. P235/75R15
15 X 7JJ (Aluminum) ........................... P265/70R15
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WHEEL TIGHTENING

Page 966 of 1501

MITSUBISHI MONTERO 1998 Service Manual Tighten wheel lug nuts to 72-87 ft. lbs. (100-120 N.m).
BATTERY SPECIFICATIONS
CAUTION: When battery is disconnected, vehicles equipped with
computers may lose memory data.

Tighten wheel lug nuts to 72-87 ft. lbs. (100-120 N.m).
BATTERY SPECIFICATIONS
CAUTION: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See
COMPUTER RELEARN PROCEDURES article in the GENERAL
INFORMATION Section.
Battery is maintenance-free and does not normally require
additional water. However, under severe conditions it is advisable to
check battery fluid periodically. Use only distilled water to fill
battery cell should it become necessary to add water. Charge condition
can be checked by a visual test indicator on top of battery.
CAUTIONS & WARNINGS
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
NOTE: See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT
Section.
Modifications or improper maintenance, including incorrect
removal and installation of the Supplemental Restraint System (SRS),
can adversely affect system performance. DO NOT cover, obstruct or
change the steering wheel horn pad in any way, as such action could
cause improper function of the system. Use only plain water when
cleaning the horn pad. Solvents or cleaners could adversely affect the
air bag cover and cause improper deployment of the system.
WARNING: Service on or around Air Bag System Components or Wiring must
be preformed only by an authorized Suzuki dealer. Please
observe all WARNINGS and SERVICE PRECAUTIONS.
WARNING: Technical service work must be started at least 90 seconds
after the ignition switch is turned to the LOCK position and
the cable is disconnected from the battery.
WARNING: Never attempt to disassemble or repair the passenger air
bag (inflator) module. If any abnormality is found, be sure
to replace it with new one as an assembly.
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all warnings and service precautions. See
appropriate AIR BAG RESTRAINT SYSTEM article in the
ACCESSORIES/SAFETY EQUIPMENT section.
CAUTION: Disconnect negative battery cable before servicing any air
bag system, steering column or passenger side dash
component. After any repair, turn ignition key to the ON
position from passenger's side of vehicle in case of
accidental air bag inflation
AIR CONDITIONING SERVICING
WARNING: Avoid breathing R-134a refrigerant and PAG lubricant vapors,
exposure may irritate eyes, nose and throat. To remove
R-134a from system use R-134a recycling equipment that meets

Page 967 of 1501

MITSUBISHI MONTERO 1998 Service Manual SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT

SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT
be pressure tested or leak tested with compressed air. Some
mixtures of air/R134a have shown to be combustible at
elevated pressures. These mixtures are dangerous and may
cause fire and/or explosions. See AIR CONDITIONING SERVICE
article in GENERAL INFORMATION section.
AIR CLEANER FILTER
WARNING: Operating the engine with the air cleaner off can cause you
or others to be burned. The air cleaner not only cleans the
air, it stops flame if the engine backfires. Do not drive
with it off, and be careful working on the engine with the
air cleaner off.
ANTI-LOCK BRAKE SYSTEM
The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly installed or
high output radio transmitting equipment. Since this interference
could cause the possible loss of the anti-lock braking capability,
such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
AUTOMATIC TRANSAXLE SERVICE
WARNING: Make certain that no fluid is spilled when the transaxle
fluid is inspected, or when fluid is added soon after
driving (since the engine is hot). If the fluid spills onto
the exhaust manifold, there is danger of fire.
BATTERY SERVICE
WARNING: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in GENERAL INFORMATION section.
WARNING: Batteries produce flammable hydrogen gas. Keep flames and
sparks away from the battery or and explosion may occur.
Never smoke when working in the vicinity of the battery.
WARNING: When checking or servicing the battery, disconnect the
negative cable. Be careful not to cause a short circuit by

Page 968 of 1501

MITSUBISHI MONTERO 1998 Service Manual allowing metal objects to contact the battery posts and the
vehicle at the same time.
CAUTION: Never disconnect the battery while the engine is running;
doing so could damag

allowing metal objects to contact the battery posts and the
vehicle at the same time.
CAUTION: Never disconnect the battery while the engine is running;
doing so could damage the car's electrical components.
REPLACING BLOWN FUSES
Before replacing a blown fuse, remove ignition key, turn off
all lights and accessories to avoid damaging the electrical system. Be
sure to use fuse with the correct indicated amperage rating. The use
of an incorrect amperage rating fuse may result in a dangerous
electrical system overload.
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning
that brake pads need replacement.
BRAKE FLUID
WARNING: DO NOT use reclaimed fluid or fluid that has been stored
in old or open containers. It is essential that foreign
particles and other liquids are kept out of the brake fluid
reservoir.
CATALYTIC CONVERTER
Continued operation of vehicle with a severe malfunction
could cause converter to overheat, resulting in possible damage to
converter and vehicle.
ENGINE COOLANT SERVICE
WARNING: To avoid the danger of being scalded never change the coolant
when the engine is hot.
WARNING: Never remove the radiator cap when the engine is hot Serious
burns could be caused by high pressure fluid escaping from
the radiator.
CAUTION: When adding or replacing engine coolant, use a high quality
ethylene glycol antifreeze diluted with 50% distilled water.
When putting the cap on the reserve tank, line up the arrow
on the cap and the arrow on the tank, or coolant can leak out
ENGINE DRIVE BELT SERVICE
WARNING: Be sure the ignition key is OFF. The engine could rotate
unexpectedly.
ENGINE OIL
WARNING: The engine oil may be high enough to burn your fingers
when the drain plug is loosened. Wait until the drain plug
is cool enough to touch with you bare hands.
WARNING: Continuous contact with used engine oil has been found to
cause skin cancer in laboratory animals. Brief contact with
used engine oil may irritate skin. To minimize your exposure
to used oil, wear a long sleeve shirt and moisture-proof
gloves when changing oil. If oil contacts your skin, wash

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