Page 2442 of 2490
21. Remove crossbeam to engi ne Hydramount bolts.
Remove bolt securing crossbeam to Hydramount.
Fully withdraw bolt into crossbeam insert.
Repeat procedure to remove and withdraw bolt on
opposite side
22. Remove lower nut and bolt from front shock absorber.
Repeat procedure to remove bo lt from opposite side shock
absorber.
23. Slacken but do not remove crossbeam rear bolt and nuts.
Slacken crossbeam LH rear mounting bolt and nut.
Repeat procedure to slacken crossbeam RH rear mounting
nut.
24. Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column upwards to release it from pinion shaft.
25. Disconnect steering rack transducer harness front connector.
Release harness connector from body retaining clip.
Disconnect connector.
Page 2444 of 2490
Installation
30. CAUTION: Slowly lower the crossbeam just sufficient to
provide the required clearance. Lowering the crossbeam
excessively can damage the suspension and steering pipes.
Carefully lower crossbeam to provide sufficient clearance
between front mounting and body.
31. Remove crossbeam front mounting.
Remove front mounting heatshield.
Remove four bolts securing mounting to crossbeam.
1. Install crossbeam front mounting.
Position new mounting on crossbeam.
Install four bolts securing mounting to crossbeam and
tighten to 22-28Nm.
Install front mounting heatshield.
2. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.
Carefully raise crossbeam assembly into position.
Ensure that dowels of both crossbeam mountings are
Page 2446 of 2490
7. From engine compartment, tighten crossbeam front RH bolts to 22-28Nm.
8. Install lower steering column on pinion shaft.
Move column downwards to engage coupling splines on
pinion shaft.
1. Install nut and bolt and tighten to 22-28Nm.
9. Install shock absorber on lower wishbone.
Lift lower wishbone to align shock absorber lower
mounting.
Install bolt and nut and ti ghten nut to 43-57Nm.
Repeat procedure to install opposite side shock absorber.
10. Release engine from support tool.
1. Slacken hook adjustment nuts until weight of engine is released.
2. Remove hooks from engine front lifting eyes.
Page 2453 of 2490
21. Remove front road wheels. Refer to Section 100-02.
22. Remove crossbeam to engine Hydramount securing bolts.
Remove bolt securing crossbeam to Hydramount.
Fully withdraw bolt into crossbeam insert.
Repeat procedure to remove and withdraw bolt on
opposite side
23. Remove lower nut and bolt from front shock absorber.
Repeat procedure to remove bo lt from opposite side shock
absorber.
24. Slacken but do not remove crossbeam rear nuts.
Slacken crossbeam LH rear mounting nut.
Repeat procedure to slacken crossbeam RH rear mounting
nut.
25. Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column upwards to release it from pinion shaft.
26. Disconnect steering rack transducer harness front connector.
Release harness connector from body retaining clip.
Disconnect connector.
Page 2455 of 2490
Installation
31. CAUTION: Slowly lower the crossbeam just sufficient to
provide the required clearance. Lowering the crossbeam
excessively can damage the suspension and steering pipes.
Carefully lower crossbeam to provide sufficient clearance
between front mounting and body.
32. Remove and discard heatshield from front mounting.
1. Install new heatshield over front mounting.
2. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.
Carefully raise crossbeam assembly into position.
Ensure that dowels of both crossbeam mountings are
Page 2457 of 2490
7. From engine compartment, tighten crossbeam front RH bolts to 22-28Nm.
8. Install lower steering column on pinion shaft.
Move column downwards to engage coupling splines on
pinion shaft.
1. Install nut and bolt and tighten to 22-28Nm.
9. Install shock absorber on lower wishbone.
Lift lower wishbone to align shock absorber lower
mounting.
Install bolt and nut and ti ghten nut to 43-57Nm.
Repeat procedure to install opposite side shock absorber.
10. Release engine from support tool.
1. Slacken hook adjustment nuts until weight of engine is released.
2. Remove hooks from engine front lifting eyes.
Page 2465 of 2490
24. Drain power steering fluid.
Disconnect pipes and al low fluid to drain.
Remove and discard 'O'-ring seals from pipe connectors.
Fit blanking plugs to pipe connectors and pinion housing
ports.
25. Remove drain receptacle.
26. Remove pipe support from steering rack.
Release return pipe from support.
Remove support from rack.
27. Ensure that steering is in central position.
28. Release lower steering column from pinion shaft.
1. Remove lower steering co lumn securing nut and bolt.
Move column upwards to release it from pinion shaft.
29. Support weight of crossbeam.
Position a jack under crossbeam.
Page 2467 of 2490
opposite side
34. CAUTION: To prevent damage to ball joints, secure
each hub assembly to suspensi on turret using strong wire.
Remove lower securing nut and bolt from front shock absorber.
Repeat procedure to remove securing bolt from opposite
side shock absorber.
35. Remove crossbeam rear securing bolts.
Remove securing bolt from crossbeam LH rear mounting.
Repeat procedure to remove securing bolt from crossbeam RH rear mounting.
36. Ensure that steering transducer harness is clear of return pipe
and LH side body.
37. Lower and traverse front suspension assembly clear of
vehicle.
38. With assistance, lift front suspension as sembly onto bench.
39. Remove nut securing tie rod oute r ball joint to steering arm.
Repeat procedure to opposite side tie rod ball joint.
40. Release tie rod ball joint from steering arm.