I
gnition switch to position 0
1
Re
move engine management fuse F2
2
Meas
ure the resistance between relay socket pin 3 and
the load side of fuse F2.
3
I
s the resistance < 0.5 OHM?
Yes GO to D5
No Inspect harness / connectors EM020 and EM041 (relay
socket) for corrosion, damage, bent or pushed back pins.
Repair as required and te st the system for normal
operation.
D5:
CHECK RELAY SOCKET
GROUND CONTINUITY
Allow at least 2 minutes f
or ai
r to purge from the system.
Top up the he
ader tank as re
quired and fit the pressure
cap.
2. Switch on the ignition, switch off the climate control system
and start the engine.
3. Run the engine at between 1500 and 2000 rpm until the
cooling fans operate.
4. Switch on the A/C system, set to maximum heat, and check
that heat is coming from the heat er at the fascia vents or the
footwell outlets.
5. Switch off the engine and allow it to cool down.
6. When cool, remove the pressure cap and top up the system as
necessary at the header tank.
7. If n e
cessary, fit new seals to the pressure cap.
1. Remove both O-rings from the pressure cap.
Fit and
fully seat new O-rings to the pressure cap.
8. Fit the pressure cap.
9. Remove the paintwork protection sheets and close the engine
cover.
9.
R
un the engine at between 1500 and 2000 rpm until the
cooling fans operate.
10. Switch on the climate control system, set to maximum heat,
and check that heat is coming from the heater at the fascia
vents or the footwell outlets.
11. Switch off the engine and allow it to cool down.
12. When cool, remove the pressure cap and top up the system
as necessary at the header tank.
13
.
If necessary, fit new seals to the pressure cap.
1. Remove both O-rings from the pressure cap.
Fit and
fully seat new O-rings
to the pressure cap. Fit the
pressure cap.
14. Check that the pressure cap is fitted. Remove the plug from
the air charge cooler fill point. Pour coolant carefully into the air
charge cooler fill point until the system is full.
F
it the plug to the fill poin
t, using a new Dowty sealing
washer.
15. Remove the paintwork protection sheets and close the engine
cover.
All vehicles
21.
N
OTE: Install a new sealing washer.
• NOTE: Clean off any spillages.
Install the supercharger coolant fill plug.
Tighte
n to 45 Nm.
22. Remove the coolant expans ion tank pressure cap.
23. Switch ignition on.
24. CAUTION: Do not allow the supercharger water pump to
run dry. Failure to follow this instruction may result in damage to
the vehicle.
• NOTE: Leave the ignition switched on (do not start the engine)
for at least 2 minutes to allow the air charge cooler electric water
pump to operate and to purge an y air from the air charge cooler
radiator to the header tank.
Allow the supercharger pump to run and top up the system
through the coolant expansion tank.
25 . Swit
ch the ignition off.
26. Install the coolant expansion tank pressure cap.
27. START and RUN the engine.
28. CAUTION: Observe the engine temperature gauge. If
the engine starts to over-heat switch off immediately and allow to
cool. Failure to follow this inst ruction may cause damage to the
vehicle.
Run the engine at between 1500 and 2000 rpm until the cooling
fan operates.
29 .
Swi
tch off the engine.
30. Allow the engine to cool.
31. Check and top-up the coolant if required.
10. F
it the radiator top securing panel.
1. Position and align th e top securing panel.
2. Fit the eight securing bolts to the panel.
11. Tigh
ten the ten bolts which secu
re the radiator top panel.
12. Connect
the radiator coolant bottom hose.
1. Reposition and connect the bottom hose to the radiator.
2. Reposition the hose clip.
13. Fit the twin fan and motor assembly. Refer to Operation
26.25.12 in this section.
14. Remove the temporary wooden support strut and reconnect
the gas struts to the engine compartment cover.
15. Check the level and replenish the transmission fluid as
necessary. Refer to Section 307 for the recommended
procedure.
10
.
Fit the radiator top securing panel.
1. Position and align th e top securing panel.
2. Fit the eight securing bolts to the panel.
11
.
Tighten the ten bolts which secu re the radiator top panel.
12
.
Connect the radiator coolant bottom hose.
1. Reposition and connect the bottom hose to the radiator.
2. Reposition the hose clip.
13. Fit the twin fan and motor assembly. Refer to Operation
26.25.12 in this section.
14. Remove the temporary wooden support strut and reconnect
the gas struts to the engine compartment cover.
15. Check the level and replenish the transmission fluid as
necessary. Refer to Section 307 for the recommended
procedure.
Fuel Char
ging and Controls - Fuel Charging and Controls
D
iagn
osis and Testing
I
n
spection and Verification
1.
1. Veri fy the customer concern.
2. 2. Confi
rm which, if any, warning li
ghts and/or messages were displayed on the instrument cluster.
• NOTE: If any warning lights and/or me ssages were displayed when the fault occurred, refer to the Driver Information
table for DTCs associated with the display, then to the DTC index table for possible sources and actions. Some warnings will
appear to clear when the ignition is cycl ed. This is often because the warning has flagged as a resu lt of one of the vehicle's
on-board diagnostic routines having run to detect the fault. If the same routine is not run when the ignition is switched ON,
the warning will not reflag until the routine does run. See the DTC summaries for drive cycle routines.
3. 3. Visually inspect for obvious signs of mechanical or electrical damage.
Vi
sual Inspection Chart
4.
4. Veri fy the foll
owing syst
ems are working correctly:
Air intake
system
Cooling system
Charging system
5. 5. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
6. 6. Where the Jaguar approved diagnostic sy stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared (the
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
7. 7. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
• NOTE: If the DTC flagged was not present for two or more co nsecutive cycles, it is classed as temporary, and will be
deleted following three cycl es during which no fault was present. This could result in a reported wa rning light/message with
no stored DTCs. If a fault is present for three consecutive cycles, the DTC becomes permanent, and will remain in the
module's memory for 40 drive cycl es (a cycle is an ignition OFF/ON, which will occur during the owner's normal use of the
vehicle. No action on the part of the technician is necessary to perform this cycle. A drive cycle is a series of conditions
needed to make the on-board diagnostic ro utine run, and may need a specific action on the part of the technician. See the
DTC summaries for drive cycle routines).
8. 8. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
depending on the tool used, but can pr ovide information useful to the technician in diagnosing the fault.
MechanicalElectrical
Engine
oil level
Coo
ling system coolant
lev
el
Fuel contamination
Throttle body Poly-ve
e belt
Fu
ses
W
i
ring harness
E
l
ectrical connector(s)
Sens
o
r(s)
Engine
control module (E
CM)
Tran
s
mission control module
Check spark plu
g type. Only r
e
sisted plugs should be fitted. Refer to specifications
section for gap
Relay date codes. I
f the date on the rela
y is between R6 k1 and R6 k8, replace the
relay
CAUTI
ON: When probing connectors to take
measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sy
mptom Chart
Sy
mptom
Possib
le source
Acti
on
Engine
cranks, but does not fire
Secu
rity system /Immobiliser
engaged
Thr
ottle contaminated
Harness damage
F
uel pump relay
Fue
l system
R
efer to service action S491
Contact dealer techn
ical
support for information
on security system. Chec k bulletins for throttle
cleaning procedure. For fuel pump relay circuit
tests, GO to Pinpoint Test E.
.
Check fuel pressure,
REFER to Section 310
-00
Fuel System
- Gen
eral
Informati
on
.
Chec
k for associated DTCs
. Check service actions.
Engine
cranks and fires, but will
not start
F
uel pump relay
Thr
ottle contaminated
Purge
valve
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Spark plugs
fouled
Ignition coil
failure(s)
Check f
or water ingress into
spark plug wells
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Cyl
inder compression loss
(short-term. Refer to bulletin;
303-52)
R
efer to service action S491
F
or fuel pump relay tests,
GO to Pinpoint Test E.
.
Check bull
etins for throttle cleaning procedure. For
evaporative emissions tests,
REFER to Section 303
-1
3 Evaporative Emissions
. Chec
k fuel pressure,
REFER to Section 310
-00
Fuel System
- Ge
neral
Informati
on
.
F
or ECT sensor circuit tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
For ign
ition system,
REFER to Section 303
-07
Engine Ignition
.
Check bulletins an d service
actions.
D
ifficult to start cold
Roc
hester valve
Batt
ery
Thr
ottle contaminated
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Purge
valve
Cyl
inder compression loss
(short-term. Refer to bulletin;
303-52)
Blocked part-load breather (
service action S474)
R
efer to service action S491
F
or rochester valve tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
F
or battery information,
REFER to Section 414
-0
1 Battery, Mounting and
Cables.
Check bull
etins for throttle cleaning procedure.
Check fuel pressure,
REFER to Section 310
-00
Fuel System
- Ge
neral
Informati
on
.
F
or ECT sensor circuit tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
For evaporat
ive emissions tests,
REFER to Section 303
-1
3 Evaporative Emissions
. Check bulletins an
d
service actions.
D
ifficult to start hot
Roc
hester valve
Purge
valve
Thr
ottle contaminated
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Blocked part-load breather (
service action S474)
Injec
tor leak
F
or Rochester
valve test,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
Fo
r injector leak test, REFER to technical service
bulletin, 303-39. Check fuel pressure, For evaporative emissions components,
REFER to Section 303
-1
3 Evaporative Emissions
. F
or ECT sensor tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls. D
ifficult to start after hot soak
(vehicle standing after engine has
reached operating temperature)
Roc
hester valve
Thr
ottle contaminated
Purge
valve
Fue
l pump
Engine coolan
t temperature