Anti-Lock Control - Anti-Lock Control
D
iagnosis and Testing
Ov
erview
Fo
r information on the operation of the system:
REFER to: Anti
-Lock Control
(206-09 Anti-Lock Control, Description and Operation).
I
nspection and verification
1.
1. Veri
fy the customer concern.
2. 2. Visually inspect for obvious mech anical or electrical faults.
visual insp
ection
3.
3. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step
4. 4. Use the approved diagnostic system or a scan tool to retrieve any diagnostic trouble codes (DTCs) before moving
onto the DTC index.
Make sure that
all DTCs are cleared following rectification.
DTC Index
MechanicalElectrical
ABS se
nsors
W
heel speed sensor ring for
any damage/contamination
Hydrauli
c control unit (with attached ABS module) condition and
fitment
F
uses
Harnes
ses and connectors
War
ning light operation
Wh
eel speed sensors
Dynam
ic stability control (DSC)
switch
Stoplamp switch
ABS module Con
troller area network (CAN)
circuits
DT
C
De
scription
Possib
le causes
Acti
ons
C1
095
Pump mo
tor circuit failure
Module power or
gr
ound supply fault
Module
failure
Check the modu
le power and
ground supplies. GO to
Pinpoint Test A.
R
efer to the warranty policy and
procedures manual if a module is suspect.
C1
137
Control modu
le internal
circuit failure
Module power or
gr
ound supply fault
Module
failure
Check the modu
le power and
ground supplies. GO to
Pinpoint Test A.
R
efer to the warranty policy and
procedures manual if a module is suspect.
C1
145
Right
-hand front wheel speed
sensor (WSS) circuit failure
W
SS circuit: open
circuit
W
SS circuit: short
circuit to ground
W
SS circuit: short
circuit to power
WSS
failure
F
or right-hand front WSS tests. GO to Pinpoint Test
B.
C1
155
Left-hand front wheel
speed
sensor (WSS) circuit failure
W
SS circuit: open
circuit
W
SS circuit: short
circuit to ground
W
SS circuit: short
circuit to power
WSS
failure
F
or left-hand front WSS tests. GO to Pinpoint Test
C.
C1
165
Ri
ght-hand rear wheel speed
sensor (WSS) circuit failure
W
SS circuit: open
circuit
W
SS circuit: short
circuit to ground
F
or right-hand rear WSS test
s. GO to Pinpoint Test D.
Pinpoint tests
W
S
S circuit: short
circuit to power
WSS f
ailure
C1
175Left -hand re
ar wheel speed
sensor (WSS) circuit failure
W S
S circuit: open
circuit
WS
S circuit: short
circuit to ground
W S
S circuit: short
circuit to power
WSS f
ailure
F
or l
eft-hand rear WSS test
s. GO to Pinpoint Test E.
C1267Modulat or valv
e failure
Supply volt
ages
to valve
solenoids or sensors out of range
Fo
r power and ground tests. GO to Pinpoint Test
A.
B1342CAN co
mmunication circuit
failure
CAN :
open circuit fault
CAN:
short circuit to
ground
CAN :
short circuit to
power
Fo
r CAN tests. GO to Pinpoint Test
F.
B1676Supply volt
age out of range
Supply voltage:
too
low
Supply volt age:
too
high
Check fo
r DTCs indicating a charging system fault.
Rectify as necesssary.
PI
NPOINT TEST A : MODULE
POWER AND GROUND SUPPLIES
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
A
1
: CHECK THE POWER SUPPLY FUSES
Make sure the igniti
on is turned off. 1
Chec
k fuses 04, 16 and 18 of the engine compartment junction box.
2
Are th
e fus
es in good condition?
Yes GO to A2
.
No
Install a new f
use as
necessary. Check the syst em for normal operation. If the fuse fails again,
check the circuit for a short circuit to ground. Refer to the electrical guides.
A2: CHECK THE PERMANENT
POWER SUPPLY (1) TO THE MODULE
Disc
onnect the ABS module connector, LF27.
1
Measure the voltage between LF
2
7, pin 09 (NR) and ground.
2
Is the vol
t
age greater than 10 volts?
Yes GO to A3
.
No Re
pair the circuit between the engine compartment
junction box, fuse 16, and LF27 pin 09. Refer to
the electrical guides. Clear the DTC, check for normal operation.
A3: CHECK THE PERMANENT
POWER SUPPLY (2) TO THE MODULE
Meas
ure t
he voltage between LF27, pin 25 (NW) and ground.
1
Is the vol
t
age greater than 10 volts?
Yes GO to A4
.
No
Re
pair the circuit between the engine compartment ju
nction box, fuse 18, and LF27 pin 25. Refer to
the electrical guides. Clear the DTC, check for normal operation.
A4: CHECK
THE IGNITION POWER SUPPLY TO THE MODULE
Make sure the ignition is on. 1
Measure the
voltage between LF 2
7, pin 20 (WU) and ground.
2
Is the vol
t
age greater than 10 volts?
Yes GO to A5
.
No Re
pair the circuit between the engine compartment ju
nction box, fuse 04, and LF27 pin 20. Refer to
the electrical guides. Clear the DTC, check for normal operation.
A5: CHECK
THE GROUND SUPPLY TO THE MODULE
Make sure the ignition is turned off. 1
Meas
ure the resistances between LF27,
pins 08 and 24 (B) and ground.
2
Are
the resistances less than 5 ohms?
Yes The power and ground supplies to the module are ok . Recheck the DTCs for codes indicating a fault
elsewhere.
No Repair the high resistance circui t. Refer to the electrical guides. Clear the DTC, check for normal
operation.
PINPOINT TE
ST B : CHECK THE RIGHT-HAND FRONT WSS AND CIRCUITS
•
NOTE: Check connectors and pins for damage/corrosion
(see visual inspection).
•
NOTE: Check the WSS ring condition, whee
l bearing etc. Before beginning pinpoint test s refer to the visual inspection.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
B1: CHECK
THE WSS OUTPUT
Disc
onnect the ABS sensor connector, FR01.
1
Connec
t a multimeter set
to read alternating curr ent volts (AC volts) between pins 1 and 2 of the
sensor.
2
Spin
the wheel by hand and check the meter display.
3
Doe
s the sensor generate a voltage?
Yes GO to B2
.
No
If the WSS ring is in good condition, install a new WSS.
REFER to: Front Wheel Speed Sensor
(20
6-09 Anti-Lock Control, Removal and Installation).
B2:
CHECK THE WSS SIGNAL CIRCUIT CONTINUITY
Make sure the ignition is off. 1
Di
sconnect the ABS module connector, LF27.
2
Meas
ure the resistance between LF27
, pin 03 (Y) and FR01, pin 02 (Y).
3
I
s the resistance less than 5 ohms?
Yes GO to B3
.
No
Repair the high resistance circui t. This circuit includes intermediate connector, LF02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
B3:
CHECK THE WSS RETURN CIRCUIT CONTINUITY
Meas
ure the resistance between LF27
, pin 04 (G) and FR01, pin 01 (G).
1
I
s the resistance less than 5 ohms?
Yes The WSS and circuits are OK. Check for DTCs indicating a possible module failure.
No Repair the high resistance circui t. This circuit includes intermediate connector, LF02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
P
INPOINT TEST C : CHECK THE LEFT-HAND FRONT WSS AND CIRCUITS
•
NOTE: Check connectors and pins for damage/corrosion
(see visual inspection).
•
NOTE: Check the WSS ring condition, whee
l bearing etc. Before beginning pinpoint test s refer to the visual inspection.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
C1
: CHECK THE WSS OUTPUT
Disc
onnect the ABS sensor connector, FL01.
1
Connec
t a multimeter set
to read alternating curr ent volts (AC volts) between pins 1 and 2 of the
sensor.
2
Spin
the wheel by hand and check the meter display.
3
Doe
s the sensor generate a voltage?
Yes GO to C2
.
No
If the WSS ring is in good condition, install a new WSS.
REFER to: Front Wheel Speed Sensor
(20
6-09 Anti-Lock Control, Removal and Installation).
C2
: CHECK THE WSS SIGNAL CIRCUIT CONTINUITY
Anti-Lock Control - Anti-Lock Brake System (ABS) Module
Remo
val and Installation
Remov
a
l
• C
A
UTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
Sp
ecial Tool(s)
Brake Pedal
H
old Tool
JDS 9013
1. Disc onne
ct battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.
4. NOTE : Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
5. Depress and hold down brake pedal u s
ing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6 Nm.
Rear
caliper bleed nip
ple 8-11 Nm.
1.
Connect electrical connector.
2. Connect electrical connector.
3. Push plunger downwards.
6. Remove special tool from brake pedal.
7. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).
8. Bleed brake system. Refer to operation 70.25.03.
Anti-Lock Control - Hydraulic Contro
l Unit (HCU)
Re
moval and Installation
Remov
al
• C
AUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
S
pecial Tool(s)
Brake Pedal
Hold Tool
JDS 9013
1. Disc
onnect battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.
4. NOTE
: The following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect
a bleed tube and co
ntainer to the calipers.
O
pen bleed nipples.
5. Depress and hold down brake pedal u
sing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6
Nm.
Rear
caliper bleed nipple 8-11 Nm.
1. Conne
ct electrical connector.
2. Connect electrical connector.
3. Push plunger downwards.
6. Remove special tool from brake pedal.
7. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).
8. Bleed brake system. Refer to operation 70.25.03.
3.3. If an obvi
ous cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
4. 4. Check the power steering fluid condit ion. For additional information, REFER to Power Steering Fluid Condition
Check in this section.
5. 5. If the concern is not visually evid ent, verify the symptom and REFER to Steering Fault Diagnosis by Symptom
Charts in this section.
Steering Re
lay Harness Connector
Stee
ring Linkage In
spection and Backlash (Freeplay) Check
CAUTIO
N: Steering gear boots must be
handled carefully to avoid damage. Use new clamps when installing steering
gear boots.
Inspect the boots for cuts, deterioration, tw isting or distortion. Check the steering gear boots to make sure they are tight.
Install new boots or clamps as necessary.
REC O
NNECT all electrical item
s disturbed during testing
Ite
m
De
scr
iption
1Ste
e
rin
g tran
sduc
er
ground
2Igni
ti
on feed
3Steeri
ng transducer feed
4Ground
5Speed s
ensor signal
6Seri
a
l interface