1998 JAGUAR X308 warning

I
nstallation

R
emove housing from carrier.

11
.
NOTE: The inner brake pad is fitt ed with a clip which secures
the pad into the caliper piston.
Remove and discard brake pa ds. (See Caution above).

12
.
Remove brake carrier from vertical link.
Re
move bolts.
R

emove carrier.
13. Remove brake dust and clean caliper mating surfaces. See
Warning above.

1. Install
caliper carrier to vertical link.
Al

ign carrier to vertical link .
Install and tigh

ten bolts to 140 Nm.
2. Install brake pads in to caliper housing. (See Caution above).
1. Remove plug from port and slowly retract piston into caliper housing.

Front Disc Brake - Brake CaliperVehicles With: High Performance Brakes
Re
moval and Installation
Remov

al
S
pecial Tool(s)

Brake Pedal

Hold Tool
JDS 9013
1. WARNING: BRAKE DUST, IF INHALED CAN DAMAGE
YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRE SSED-AIR LINE TO DISPERSE
BRAKE DUST INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking
devices are used on nuts and bolts throughout the vehicle. These
devices restrict the number of ti mes a nut or bolt can be used.
See section 100-00 for information.
Remove brake fluid spillage immediately from paint work,
with clean water.
The Brembo caliper is aligned to the brake disc when it is
first installed to the vehicle, therefore, care must be taken not to
disturb this alignment. When removing the caliper; remove the
bolts that secure the anchor bracket to the vertical link only. DO
NOT loosen any other caliper bolts.
Open engine compartment and fit paint work protection covers
to fenders.
2. R
aise vehicle on a four-post lift.
3. Raise front of vehicle and support on stands. Refer to Section
100-02.
4. Remove front wheels. Refe r to operation 74.20.05.

5. NOTE
: The following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake hose.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect
a bleed tube and co
ntainer to the calipers.
O
pen bleed nipples.
6. Depress and hold down brak e pedal at the specified
measurement using the special tool.

I
nstallation

4
. Remove brake pads.

11
.
CAUTION: Only remove the bolts securing the caliper
anchor bracket to the vertical link. Refer to caution above for
more information.
Remove caliper from vertical link.
Re
move bolts.
12

.
Remove brake dust and clean mating surfaces. See Warning
above.

1. Install
caliper to vertical link.
Install and tigh

ten bolts to 180 Nm.

2. CAUTI
ONS:
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
Note the condition of pins and 'R' clips and replace if
necessary.
Install brake pads into caliper.
Sl
owly retract caliper pistons.
1. Install pads.

In
stallation

Discard b
rake pads.

7. Re
move brake carrier from vertical link.
Re
mo
ve bolts.
R
e
move carrier.

8. With draw brake disc from
hub.
9. Repeat above procedure to remo ve opposite side brake disc.
10. Remove brake dust from calipers and clean mating surfaces,
see WARNING above.
11. Thoroughly clean the area of the hubs where they mate
against the br ake discs.

1. Install brake disc to hu
b.

In
stallation

Remove brake pa
ds from caliper.
1. Remove 'R' clips.
2. Withdraw pins from caliper.
3. Remove anti-rattle spring.
4. Discard brake pads.

6. CAUTI O
NS:
Only remove the bolts securi ng the caliper anchor bracket
to the vertical link. Refer to ca ution above for more information.
Do not allow the caliper to hang on the hydraulic hose, as
this will damage the hose.
Remove caliper from vertical link.
Re mo
ve bolts.
Remove caliper and

tie aside.

7.
Remove brake disc from hu
b.
8. Repeat above procedure to remo ve opposite side brake disc.
9. Remove brake dust from calipers and clean mating surfaces,
see WARNING above.
1. Thoroughly clean the mating surface areas of the hubs and
brake discs.
2. CAUTION: The front brake disc s are directional and must
be installed to the correct side of the vehicle.
Install brake di sc to hub.
The left-hand disc can be iden tified by a groo
ve running
around the circumference of the outer disc wall.

Front Dis
c Brake - Brake PadsVe
hicles With: Standard Brakes
Re
moval and Installation
Remov

al
W
ARNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. O
pen engine compartment and fit
paint work protection covers
to fenders.
2. Raise front of vehicle and suppo rt on stands. See Section 100-
02.
3. Remove front wheels. See Section 204-04.

4. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the
reservoir to collect any fluid
spillage.

5. CAU
TION: Tie caliper housing aside. Do not allow the
caliper housing to hang on the hydraulic hose, as this will damage
the hose.
Remove caliper housing from caliper carrier.
1. Remove anti-rattle spring.
2. Remove dust covers.
3. Remove guide pins.
Re
move and tie caliper housing aside.

6.
NO
TE: The inner brake pad is fitt
ed with a clip which secures
the pad into the caliper piston.
Remove brake pads from caliper housing.
Discard
brake pads.
7. Clean all mating surfaces and remove brake dust, see
WARNING above.

In
stallation

6.
Clean all mating su rfaces and remove brake du
st, see
WARNING above.
7. Repeat above procedure to remo ve opposite side brake pads.

1. CAUTIO
N: Make sure grease does not contact brake-pad
friction surface or brake disc.
To prevent brake squeal apply grease to the shoulders of the
brake-pad backplate.
For additional information, refer to: Specifications
(206-0
4 Rear
Disc Brake, Specifications).
Apply a un iform
layer of grea
se to backplate shoulders,
making sure the whole sh oulder is covered.

2. CAUTIO
N: Make sure the brake pads are fitted with the
direction arrow following the direction of wheel rotation.
Make sure the brake pads are fi tted with the direction arrow
following the direction of wheel rotation.

3. CAUTI O
NS:
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
Make sure the brake pads are installed to the correct
orientation.
Make sure the brake pads ar e fitted with the direction
arrow following the direction of wheel rotation.
Note condition of pins an d 'R' clips and replace if
necessary.

In
stallation


11
. R
emove caliper carrier from hub carrier.
Re
mo
ve bolts.
R
e
move carrier.
12. Clean all mating surfaces and remove brake dust. See
Warning above.

1. Inst al
l caliper carri
er to hub carrier.
Align c
arrier to hub carrier.
Install and tighten bolts to 6

0 Nm.

2. Make sure piston i
s
fully re
tracted into caliper housing.
R
e
move plug from caliper housing.
Re
tr
act piston.
3. Install brake pads in to caliper housing. (See Caution above).
Remove paper backing from pads to reveal adhesive shi
m.
Install brake pads, in sert clip located on back of inner pad