Ite
m
Part
Number
Descr
iption
1—Fu
el tank pressure sensor (if applicable)
2—Engine m
anagement ECU
3—EVAP canister purge va
lve
4—EVAP ca
nister close valve (if applicable)
5—Engine
mana
gement fusebox - IGN supply
Circuit diagram
,
evaporative emissions systems
Pinpoint Tests
P
INPOINT TEST A : P0442; SYSTEM LEAK DETECTED
•
NOTE: For K-Line or Vacutec equipment connection, see bulletin 05.1-29, or Vacutec operating instructions
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A
1: CHECK PIPEWORK, ETC FOR LEAKS
Carr
y out a visual inspection of all accessible pipes, connectors and components. Rectify any faults
noted.
1
U
sing K-line or Vacutec equipment, check the
joints/connections in the following order:
Fi
ller cap
Cani
ster purge valve
Underfl
oor purge line connectors
Carbon
canister connections and vapor hoses
Cani
ster close valve and it's atmospheric port (disconnect the air vent tube if necessary)
2
Was
a fault found?
Yes Rectify the fault as necessary. Re peat the K-line or Vacutec test. CLEAR the DTC. Carry out a full
Evaporative system monitor drive cycle. Recheck DT Cs. For additional information, see "diagnostic
drive cycles" above.
No GO to A2
.
A2: CHECK
THE CA
NISTER PURGE VALVE FOR FLOW
Ru
n the engine.
1
Make sure the canister purge
valve is operating.
2
Using a flowmeter
(or a small piece
of paper) at the CCV inlet tube, confirm flow through the canister
purge valve.
3
Is th
ere flow through the canister purge valve?
Yes Possible intermittent faul t with vapor hoses, O-ring seals. Carefully check condition of hoses and
seals. Replace any suspect seals. Repeat the K-line or Vacutec test. CLEAR the DTC. Carry out a full
Evaporative system monitor drive cycle. Recheck DT Cs. For additional information, see "diagnostic
drive cycles" above.
No INSTALL a new canister purge valve.
REFER to Evaporative Emission Canister Purge Valve
- in t
his section.
CLEAR the DTC. Carry out a full Evap orative system monitor drive cycle.
P
INPOINT TEST B : P0444, P0445; PURGE VALVE CIRCUIT OPEN/SHORT CIRCUIT
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
B1: CHECK
THE PURGE VALVE DRIV
E CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
tch to the OFF
position.
1
Di
sconnect the battery negative terminal.
Vehicles with AJ26 engine:
Disc
onnect the ECM electrical connector, EM15
Di
sconnect the purge valve electrical connector, EM39
Meas
ure the resistance between EM15,
pin 03 (PN) and EM39, pin 02 (PN)
Vehicles with AJ27 engine:
Disc
onnect the ECM electrical connector, EM80
Di
sconnect the purge valve electrical connector, EM39
Meas
ure the resistance between EM80, pin 01 (UY) and EM39, pin 02 (UY)
2
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"d
iagnostic drive cycles" above.
No GO to B2
.
B2: CHECK THE PURGE VALVE DR
IV
E CIRCUIT FOR SHORT TO GROUND
Re
connect the battery negative terminal.
1
Meas
ure t
he resistance between EM39, pin 02 (PN for vehicles with AJ26
engine, UY for vehicles with
AJ27 engine), and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new purge valve,
REFER to Evaporative Emission Canister Purge Valve
- in thi
s section.
CLEAR the DTC. Carry out a full Evaporative system monitor drive cycle. Recheck DTCs. For additional
information, see "diagnostic drive cycles" above. If the DTC is repeated, contact dealer technical
support for advice on possible ECM failure.
PI
NPOINT TEST C : P0447, P0448; CANISTER CLOSE VALVE CIRCUIT OPEN/SHORT CIRCUIT
TE
S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
C1
: CH
ECK THE CCV DRIVE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
t
ch to the
OFF position.
1
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
Disc onne
ct the ECM electrical connector, EM13
Di
sc
onnect the CCV electrical connector, CV01
Meas
ure t
he resistance between EM13, pi
n 04, (OK) and CV1, pin 02 (OK)
Vehicles with AJ27 engine:
Disc onne
ct the ECM electrical connector, EM80
Di
sc
onnect the CCV electrical connector, CV01
Meas
ure t
he resistance between EM80,
pin 02 (GU) and CV1, pin 02 (GU)
2
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"diagnostic drive cycles" above.
No GO to C2
.
C2: CH
ECK THE CCV DRIVE CIRCUI
T FOR SHORT CIRCUIT TO GROUND
Re
connect the battery negative terminal.
1
Meas
ure t
he resistance between CV01,
pin 02 (OK for vehicles with AJ26 engine, GU for vehicles with
AJ27 engine), and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new CCV. CLEAR the DTC. Carry out a fu ll Evaporative system monitor drive cycle.
Recheck DTCs. For additional inform ation, see "diagnostic drive cycles" above. If the DTC is repeated,
contact dealer technical support for advice on possible ECM failure.
P INPOINT TES
T D : P0452, P0453; FUEL TANK
PRESSURE (FTP) SENSOR LOW/HIGH VOLTAGE
TES
T
CONDITIONS
DE
TAILS/RESULTS/ACTIONS
D
1:
CHECK THE FTP SENSOR SENSE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
t
ch to the OFF
position.
1
Disc
onnect the battery negative terminal.
2
Vehicles with AJ26 en
gine:
D
isconnect the ECM electrical connector, EM11
Di
sconnect the FTP sensor electrical connector, FP01
Meas
ure the resistance between EM11,
pin 07 (RG) and FP01, pin 02 (RG)
Vehicles with AJ27 engine:
D
isconnect the ECM electrical connector, EM81
Di
sconnect the FTP sensor electrical connector, FP01
Meas
ure the resistance between EM81,
pin 16 (RG) and FP01, pin 02 (RG)
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"diagnostic drive cycles" above.
No GO to D2
.
D2: CHECK
THE FTP SENSOR SENSE CI
RCUIT FOR SHORT CIRCUIT TO GROUND
R
econnect the battery negative terminal.
1
Meas
ure the resistance between
FP01, pin 07 (RG) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D4
.
D3: CHECK
THE FTP SENSOR SENSE CIRCUI
T FOR SHORT CIRCUIT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
Measure the
voltage between FP
01, pin 02 (RG) and GROUND.
2
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D4
.
D
4: CHECK THE FTP SENSOR SIGNAL GROUND CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
Vehicles with AJ26 engine:
D
isconnect the ECM electrical connector, EM10
Meas
ure the resistance between EM11, pin 12 (BG) and FP01, pin 01 (BG)
Meas
ure the resistance between EM10, pin 20 (BG) and FP01, pin 01 (BG)
Vehicles with AJ27 engine:
Re
connect the ECM electrical connector, EM81
D
isconnect the ECM electrical connector, EM82
D
isconnect the ECM electrical connector, EM83
Meas
ure the resistance between EM82, pin 07 (BG) and FP01, pin 01 (BG)
Meas
ure the resistance between EM83, pin 13 (BG) and FP01, pin 01 (BG)
1
Is either resi
stance
greater than 5 ohms?
Yes REPAIR the high resistance circui t. This circuit includes harness splice, EMS02. For additional
information, refer to the wiring diagrams. CLEAR the DTC. Carry out a full Evaporative system
monitor drive cycle. For additional informat ion, see "diagnostic drive cycles" above.
No GO to D5
.
D5:
CHECK THE FTP SENSOR SIGNAL GROUND
CIRCUIT FOR SHORT CIRCUIT TO GROUND
R
econnect the battery negative terminal.
1
Meas
ure the resistance between
FP01, pin 01 (BG) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes
R
EPAIR the short circuit. For addi
tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D6
.
D6: CHECK
THE FTP SENSOR POWER SU
PPLY CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
Measure t
he resistance between EM11,
pin 08 (UW) and FP01, pin 03 (UW)
Measure t
he resistance between EM10,
pin 21 (UW) and FP01, pin 03 (UW)
Vehicles with AJ27 engine:
Meas ure t
he resistance between EM82,
pin 01 (OY) and FP01, pin 03 (OY)
Measure t
he resistance between EM83,
pin 05 (OY) and FP01, pin 03 (OY)
1
Is either resistance greater
than 5 ohms?
Yes
REPAIR the high resistance circui t. This circuit includes harness splice, EMS01. For additional
information, refer to the wiring diagrams. CLEAR the DTC. Carry out a full Evaporative system
monitor drive cycle. For additional informat ion, see "diagnostic drive cycles" above.
No GO to D7
.
D7: CHECK
THE FTP SENSOR WIRING
FOR SHORT CIRCUIT TO EACH OTHER
Measure
the resistance between FP01, pins 01 (BG) and 02 (RG).
1
M
e
asure the resistance between FP01, pins 02 (RG) and 03 (UW).
2
Is either resi
stance le
ss than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new FTP sensor. CLEAR the DTC. Carry out a full Evaporative system monitor drive cycle.
For additional information, see "diagnostic drive cycles" above.
Ite
m
Par
t
Number
De
scr
iption
1—Engine
management fuse box
2—Engine
control module (E
CM)
Circuit Diagrams (extracts only)
ECM Su
pply Voltage
Driver Information
Chart
•
NOTE: Use this table to identify DTCs associated with the me
ssage center display, then refer to the DTC index for possible
sources and actions.
• NOTE: For definitions of Default Modes, see the foot of this table.
Poor
dr iveabilityEngine h e
sitates/poor
acceleration
Fue l
pump
Exhaus
t gas
recirculation
(EGR)
Air leakage Stop lamp swi t
ch
Throttl
e
sensors
Throttl
e
motor
Spark
plugs
fouled
Check f
o
r water ingress
into spark plug wells
Ignition coil fail
ure(s)
HT sh
o
rt to ground
(tracking) check rubber
boots for cracks/damage
ECM failu r
e
Check f
u
el pressure. For EGR information,
REFER to Section 303
-08 En gin
e Emission
Control.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
F or stop l
amp switch in
formation, refer to the
wiring diagrams. For throttle position sensor
tests,GO to Pinpoint Test D.
. Fo
r throttle motor
control circuit tests,GO to Pinpoint Test T.
. For
igni t
ion system,
REFER to Section 303
-07 En
gine Ignition
.
F or ECM
circuit tests,GO to Pinpoint Test
AD.
.
Engine backfiresFuel
pump
Air leakage MAF se
nsor
HO2 sensors
Spark plugs Check fo
r water ingress
into spark plug wells
HT sh o
rt to ground
(tracking) check rubber
boots for cracks/damage
Ignition coil fail
ure(s)
Chec
k fu
el pressure. For intake system
information,
REFER to Section 303
-12
Intake Air Distribution
and Filt
ering
.
F or MAF sensor ci
rcuit test
s,GO to Pinpoint Test
A.
. F or HO2 sensor
circui
t tests, check for DTC
indicating which sensor and follow indicated pinpoint test. For ignition system,
REFER to Section 303
-07 En
gine Ignition
.
Engine
s
urges
Air leakage
Fuel
pump
Stop lamp swit
ch
MAF s
e
nsor
Harness Throttl
e
sensors
Throttl
e
motor
Spark plugs
Check fo
r water ingress
into spark plug wells
HT sh o
rt to ground
(tracking) check rubber
boots for cracks/damage
ECM failu r
e
Fo
r
intake system,
REFER to Section 303
-1 2
Intake Air Distribution
and Filt
ering
.
Check fu
el pressure. For
stop lamp information,
refer to the wiring diagrams. For MAF sensor tests,GO to Pinpoint Test A.
. Fo
r throttle
position sensor tests,GO to Pinpoint Test D.
,
a n
dGO to Pinpoint Test
K.
. Fo
r throttle motor
circuit tests,GO to Pinpoint Test T.
. For ig
nition
system,
REFER to Section 303
-07 En
gine Ignition
.
F or ECM
circuit tests,GO to Pinpoint Test
AD.
.
Engine detonates/k
nocks
Fue
l
pump
HO2 sensors
Air leakage Blocked part-load breather
(s
ervice action S474)
Mass ai
r fl
ow (MAF) sensor
Chec
k fu
el pressure. Fo
r HO2 sensor circuit
tests, check for DTC indicating which sensor and
follow indicated pinpoint test. For intake system
information,
REFER to Section 303
-1 2
Intake Air Distribution
and Filt
ering
.
Check service action S474
. For MAF sensor
tests,GO to Pinpoint Test A.
.
No t
hrottle response
Traction contr
o
l invoked
Throttl
e
sensors
Throttl
e
motor
Fo
r th
rottle position sensor tests,GO to Pinpoint
Test D.
, andG O to Pinpoint
Test
K.
. Fo
r throttle
motor circuit tests,GO to Pinpoint Test T.
.
Cru i
se control inhibited or
disabled
Cru i
se control switch
Throttle
sensors
Stop lamp swit
ch
For cru
i
se control switches,
REFER to Section 310
-03
Speed Control
.
For th
rottle position sensor tests,GO to Pinpoint
Test D.
, andG O to Pinpoint
Test
K.
. For s t
op
light switch information, refer to the wiring diagrams.
Pinpoint Tests
f
ailure
P1611Thr
ottle angle malfunction
TP sensor
circuit fault (refer to
P0121)
APP sensor circuit faul
t (refer to
P0121)
Throttl
e assembly failure
ECM failu
re
Se
e pinpoint tests for components
listed. For throttle body information,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
Contact deal
er technical support for
advice on possible ECM failure.
P1612Throttl
e offset malfunction
TP sensor
circuit fault (refer to
P0121)
APP sensor circuit faul
t (refer to
P0121)
Throttl
e assembly failure
ECM failu
re
Se
e pinpoint tests for components
listed. For throttle body information,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
Contact deal
er technical support for
advice on possible ECM failure.
P1637CAN AB
S/TCCM token missing
CAN
open circuit fault - ABS/TCCM
to ECM
CAN s
hort circuit fault
ABS/TCCM failu
re
ECM failu
re
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1638CAN INST token missingCAN
open circuit fault - INST to
ECM
CAN s
hort circuit fault
INST
failure
ECM failu
re
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1642CAN c
ircuit malfunction
CAN s
hort circuit fault
Control modul
e failure - check for
additional logged DTCs to locate
control module source
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1643CAN TC
M token missing
CAN
open circuit fault - TCM to
ECM
CAN s
hort circuit fault
TCM failure
ECM failu
re
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1646F
uel pump 2 relay malfunction.
NOTE: This DTC applies only to
the S/C fuel pump 2
F
uel pump 2 relay failure
F
uel pump 2 relay to ECM circuit
fault
F
uel pump 2 relay coil power
supply open circuit
ECM ground circuit faul
t (relay coil
drive)
F
or fuel pump 2 relay circuit tests,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
P
INPOINT TEST A : DTC P0101, P0102, P0103; MASS AIR FLOW (MAF) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
•
NOTE: Before commencing this
test, check the air filter for blockage, the engine air inta ke and breather systems for
leaks, and the TPS for additional DTCs.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A1: CHECK
THE MAF SENSOR SENS
E CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
D
isconnect the ECM electrical connector, EM12.
2
Di
sconnect the MAF sensor electrical connector, PI35.
3
Meas
ure the resistance between EM12, pin 13 (GY) and PI35, pin 02 (GY).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to A2
.
A2: CHECK
THE MAF SENSOR SENSE CI
RCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
M
easure the voltage between the MAF sensor electrical connector, PI35, pin 02 (GY) and GROUND.
3
Is th
e voltage greater than 3 volts?