Page 965 of 2490

Engine Cooling - Coolant Outlet Pipe
Re
moval and Installation
Remov
al
Installation
1.
O
pen the engine compartment and fit paintwork protection
sheets.
2. Drain the radiator. Refer to Ge neral Procedures. Retain the
coolant drain tray in position to catch any spillage when
removing the outlet pipe.
3. Di
sconnect the hoses and multi-plug from the coolant outlet
pipe.
1. Release and reposition th e hose clip, and disconnect
the top hose.
2. Release and reposition th e hose clip, and disconnect
the heater hose.
3. Disconnect the multi-plug from the temperature sensor and unscrew the sens or from the outlet pipe.
4. Release and reposition the hose clip along the bypass
hose.
4. R
emove the coolant outlet pipe.
1. Remove the four bolts which secure the outlet pipe.
2. Remove the outlet pipe from the bypass hose and
from the cylinder heads.
5. Remove and discard the sealing rings from the outlet pipe
grooves.
1. Installation is the reverse of the remova l procedure. Use new
sealing rings on the coolant outlet pipe.
2. Tighten the coolant outlet pipe bolts to 10-14 Nm If replacing
the coolant temperature sensor, tighten to 15-19 Nm.
3. Refill the cooling system as de scribed in General Procedures.
Page 979 of 2490
16
.
Refill the cooling system. Refer to the Refill procedure in
General Procedures.
17. Repressurise the climate cont rol system. Refer to Section
412-03 Observe all safety warnin gs and precautions stated in
that section.
18. Close the engine compartment cover.
19. Connect the battery and fit the battery cover. Reset the clock
and the radio.
Page 986 of 2490
16
. Re
fill the cooling system. Refer to the Refill procedure in
General Procedures.
17. Repressurise the climate cont rol system. Refer to Section
412-03 Observe all safety warnin gs and precautions stated in
that section.
18. Close the engine compartment cover.
19. Connect the battery and fit the battery cover. Reset the clock
and the radio.
Page 987 of 2490
Engine Cooling - Radiator Lo
wer Hose4.0L NA V8
- AJ27/3.2L NA V8 -
AJ26
Re
moval and Installation
Remov
al
Installation
1.
O
pen the engine compartment and fit paintwork protection
sheets.
2. Drain the radiator. Refer to Ge neral Procedures. Retain the
coolant drain tray in position to catch any spillage when
removing the thermostat cover.
3. Di
sconnect the radiator bott
om hose from the thermostat
cover.
1. Release and reposition th e hose clip, and disconnect
the bottom hose.
4. D
isconnect the bottom hose from the radiator.
1. Slacken the hose retaining clip and reposition the clip
along the hose.
2. Disconnect the hose from the radiator.
5. Remove the spring band clips from the hose.
1. Installation is th e reverse of the re moval procedure.
2. Refill the cooling system as de scribed in General Procedures.
Page 990 of 2490
Engine Cooling - Radiator Upper Hose4.0L NA V8 - AJ27/3.2L NA V8 -
AJ26
Re mo
val and Installation
Remova
l
Installation
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Drain the radiator. Refer to Ge neral Procedures. Retain the
coolant drain tray in position to catch any spillage when
removing the hose.
3. Disc
onnect the top hose from the coolant outlet pipe.
1. Release and reposition th e hose clip, and disconnect
the top hose.
4. R
e
lease the top hose from the radiator.
1. Release the hose retaining clip and reposition the clip along the hose.
2. Disconnect the hose from the radiator.
Re move t
he hose clips from the top hose.
1. Installation is th e reverse of the re moval procedure.
2. Refill the cooling system as de scribed in General Procedures.
Page 991 of 2490
Engine Cooling - Radiator Upper Hose4.0L SC V8 - AJ26
Re
moval and Installation
Remov
al
Installation
1.
O
pen the engine compartment and fit paintwork protection
sheets.
2. Drain the radiator. Refer to Ge neral Procedures. Retain the
coolant drain tray in position to catch any spillage when
removing the hose.
3. Di
sconnect the top hose from the coolant outlet pipe.
1. Release and reposition th e hose clip, and disconnect
the top hose.
4. R
elease the top hose from the radiator.
1. Release the hose retaining clip and reposition the clip along the hose.
2. Disconnect the hose from the radiator.
Re
move the hose clips from the top hose.
1. Installation is th e reverse of the re moval procedure.
2. Refill the cooling system as de scribed in General Procedures.
Page 994 of 2490

Engine Cooling - Thermostat4.0L SC V8 - AJ26
Remo
val and Installation
Remov
a
l
Installation
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Drain the radiator. Refer to Ge neral Procedures. Retain the
coolant drain tray in position to catch any spillage when
removing the outlet pipe.
3. Disc
onnect the bottom hose
from the coolant outlet pipe.
1. Release and reposi tion the hose clip.
2. Disconnect the bottom hose.
4. Re
move the thermostat from the outlet pipe.
1. Remove the three bolts which secure the thermostat cover to the outlet pipe.
2. Remove the thermostat cover, the thermostat and
the seal from the outlet pipe. Discard the seal.
1. Installation is th e reverse of the re moval procedure.
Use new seali
ng rings on th
e coolant outlet pipe and
thermostat housing.
The t he
rmostat ball valve must
locate in the recess in the
cover.
2. Tighten the thermostat cover bolts to 8-10 Nm.
3. Refill the cooling system as de scribed in General Procedures.
Page 997 of 2490

Engine Cooling - Thermostat Housing Cover4.
0L SC V8 - AJ26
Re
moval and Installation
Remov
al
Installation
1.
O
pen the engine compartment and fit paintwork protection
sheets.
2. Drain the radiator. Refer to Ge neral Procedures. Retain the
coolant drain tray in position to catch any spillage when
removing the outlet pipe.
3. Di
sconnect the bottom hose
from the coolant outlet pipe.
1. Release and reposi tion the hose clip.
2. Disconnect the bottom hose.
4. R
emove the thermostat from the outlet pipe.
1. Remove the three bolts which secure the thermostat cover to the outlet pipe.
2. Remove the thermostat cover, the thermostat and
the seal from the outlet pipe. Discard the seal.
1. Installation is th e reverse of the re moval procedure.
Use new
sealing rings on th
e coolant outlet pipe and
thermostat housing.
The t
hermostat ball valve must
locate in the recess in the
cover.
2. Tighten the thermostat cover bolts to 8-10 Nm.
3. Refill the cooling system as de scribed in General Procedures.