Page 1376 of 2490
2. Reposition the tank.
8. Install engine lifting bracket 303 - 536 at the rear LH.
9. Support the engine using 303 - 021.
1. Adjust and locate the stan ds in the LH and RH fender
channels and tighten the beam fixings.
2. Engage the support hook s in the lifting brackets.
3. Tighten the support hook adjusters and take the weight of the engine.
10. Raise the vehicle for access.
11. Remove the LH downpipe cata lytic converter (17.50.09).
12. Remove the front muffler (30.10.18).
13. Remove the RH downpipe catalytic converter (17.50.09 and
17.50.10).
14. Drain the transmission fluid, (44.24.02).
15. Locate a transmission jack, Epco V-100 or similar, under the
transmission unit.
Adjust the angle of the jack to suit the transmission.
Secure the side clamps.
Pass the safety chain over the transmission unit and
secure.
Page 1446 of 2490
Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Transmission
Support Insulator
In-vehicle Repair
Removal
Installation
1. Raise the vehicle on a ramp to a suitable height for working on
the rear mounting.
2. Remove the bolt which secure s the engine rear mounting
rubber to the transmission.
3. Position a transmission jack under the transmission casing.
Take the weight of the transmission on the jack.
4. Remove the rear mounting rubber.
1. Slacken the four bolt s which secure the rear
crossmember to the vehicle floor.
2. Remove the two bolts which secure the mounting rubber to the crossmember.
3. Remove the mounting rubber.
1. Fit the mounting rubber assembly to position and tighten the
centre bolt to 30-40 Nm .
2. Tighten the crossmember to body bolts and the mounting
rubber to crossmember bolts to 22-28 Nm.
Page 1450 of 2490

brackets.
3. Tighten the support hook adjusters to take the weight of the engine.
12. Raise the vehicle for access.
13. Remove the LH downpipe catalytic converter. Refer to
Operation 17.50.09.
14. Remove the front muffler. Re fer to Operation 30.10.18.
15. Remove the RH downpipe catalytic converter. Refer to
Operation 17.50.09 and 17.50.10.
16. Drain the transmission fluid. Refer to Operation 44.24.02.
17. Locate an Epco V-100, or sim ilar lift, under the transmission
unit.
Adjust the angle of the lift to suit the transmission.
Secure the side clamps.
Pass the safety chain over the transmission unit and
tighten the clamp to secure the assembly.
18. Remove the rear engine mounting bracket.
1. Remove the centre bolt from the engine/transmission
mounting.
2. Remove the four bolts which secure the mounting
bracket to the body.
19. Detach the driveshaft (prop- shaft) from the transmission
drive flange.
If the transmission is to be refitted, mark the position of
the coupling relative to the drive flange.
19. CAUTION: Under no circ umstances remove the
driveshaft to flexible coupling fixings.
1. Remove the transmission drive flange to flexible
coupling fixings.
Page 1752 of 2490
Climate Control System - General Informatio
n -
Sp
ecification for Recovery / Recycle / Recharge Equipment
•
NOTE: ppm = parts per million
Lubri
c
ants, Fluids, Sealants and Adhesives
Capacities
Fe at
ure
R
e
quirement
R
e
covery rate
0
,
014 - 0,062 m3 / min. (1,36 kg in 20 minutes)
Cleaning capability1
5 ppm
moisture; 4000 ppm oil; 330 ppm non-condensable gases in air
O
il se
parator
W
i
th hermetic compressor
and automatic oil return
Mois
ture indicator
Sigh
t-glass type, sensit ive to 15
ppm minimum
Vacuu
m
pump
Two-s
t
age 0,07 - 0,127 m3 / min.
Fi
lt
er
Replaceable, w
i
th
moisture indicator
ChargeSele
ctable charge weight and automatic delivery
HosesD
e
dicated HFC 134A port connections
Charge pressu
reHe
ating element to increase pressure
UnitS
p
ecification
Re
fr
i
geran
tHFC 134
A
Compressor lubricantP
ol
yalkyleneglycol (PAG)
UnitS
p
ecification
Re
fr
i
geran
t ch
ar
ge we
ight675 g ±2 5 g
Compressor lubricant capacity160
- 200 ml
Page 1756 of 2490

Probable
causes of faults may be found by comparing actual
system pressures, registered on your manifold gauge set or
recovery / recharge / recycle station, and the relevant pressure to temperature relationship graph. The following chart
shows the interpretation that ma y be made by this difference.
• NOTE: The A/CCM will disengage the compressor clutch should the evaporator temperature fall to 0°C.
• NOTE: Graphs are typical for HFC 134A
The 'Normal' condition is that which is relevant to the prevailing evaporator temperature.
System Pressure Fault Classification
• NOTE
: If erratic or unusual gauge move
ments occur, check the equipment against a known (calibrated) manifold gauge
set.
This table should be used in conjunction with the graphical representations of 'High side' pressure / ambient temperature
and 'Low side' pressure / evaporator temperature.
Leak
Test
F
a
ults associated with low re
frigerant charge weight and low pressure ma y be caused by leakage. Leaks traced to
mechanical connections may be caused by to rque relaxation or joint face contamination. Evidence of oil around such areas
is an indicator of leakage.
Models that have fluorescent tracer dye incorporated into the refrigeration system can be checke d for non-apparent leaks by
scanning with a high intensity ultraviolet lamp. The location of leaks can be pinpointed by the bright yellow glow of the
tracer dye.
CAUTION: Observe ALL safety precautions associated with ultraviolet equipment.
Should a leak be traced to a joint, check that the fixing is secured to the correct tightening torque before taking any other
action.
When examining the system for leaks, chec k the compressor shaft seal and evaporator.
Charge Re
covery (system depressurization)
The process of
charge r
ecovery will depe
nd on the basic characteristics of your chosen recovery / recycle / recharge
equipment, therefore, follow the manu facturer's instructions carefully.
Remember that compressor oil may be drawn out during this process, take note of the quantity recovered so that it may be
Lo
w side
gauge reading
High s i
de
gauge reading
Fau l
t
Cause
No
r
mal
No
r
mal
Di
sc
harge air initially cool then
warms up
Mois
ture in system
N
ormal
to low
No
r
mal
As aboveAs above
LowLowD
i
scharge air slightly cool
Ref
r
igerant charge low
LowLowDi
scharge air warm
Refr
igerant charge very low
LowLowDi
scharge air slightly cool or frost
build up at expansion valve
Expansion valve st
uck closed
LowLowDi
scharge air slightly cool,
sweating or frost after point of restriction
Restri
ction in High side of system
HighLowCompressor noisyDe
fe
ctive compressor reed valve
HighHighD
i
scharge air warm and high side
pipes hot
Refri
gerant charge high or inefficient condenser
cooling due to air flow blockage or engine cooling fans
not working
HighHighD i
scharge air warm / Sweating or
frost at evaporator
Expans ion valve st
uck open
Page 1762 of 2490

Climate Control System - General Infor
mation - Air Conditioning (A/C)
System Recovery, Evacuation and Charging
Gen e
ral Procedures
Recover / Reclaim
Ev
acuation
Charging
1.
CAUTIO
N: Read the procedures and instructions supplied
by the manufacturer of the air co nditioning service center before
commencing any process requiring the handling of refrigerant. In
addition to the manufacturer's in formation, observe all safety
precautions and advice deta iled in this section.
Disconnect battery ground lead; refer to 86.15.19.
2. Remove passenger side fi
rewall cover.
3. Remove driver side firewall cover.
4. Remove engine compar tment rear cover.
5. Re
move vehicle charge port
protective caps and connect
equipment pressure hoses to vehicle.
1. BLUE hose = low pressure.
2. RED hose = high pressure.
6. Complete procedure in ac cordance with equipment
manufacturer's instructions.
1. Complete procedure in ac cordance with equipment
manufacturer's instructions.
This proc
ess will typically ta
ke 30 minutes, but will depend
upon the equipment and the ex tent of repairs carried out
to the system.
1. Set the appropriate charge weight, see Specifications in this
section.
2. Complete procedure in ac cordance with equipment
manufacturer's instructions.
3. Disconnect hoses from vehicle and replace charge port
protective caps.
4. Reconnect battery ground lead; refer to 86.15.15.
5. Check system for correct operation.
Page 1765 of 2490

Climate Co
ntrol System - General
Information - Refrigerant Adding
Gen
eral Procedures
CAUTION: If oil was drawn out during the recovery process, the correct amount may be added directly from the
recovery, recycle and recharge station (if so equipped) prior to the charging process. It must be stressed that the need to
protect compressor oil from moisture is vital, observe the pr ocedures in HANDLING LUBRICATING OIL and those concerning
excessive engine speed.
1. In order that the
air conditioning system may operate
efficiently it must contain a full refrigerant charge. The
indications of some system defects, and the results of certain
tests, will show that a low charge is the most probable cause of
the fault. In such cases the ch arge should be recovered from
the system, the weight noted, and the correct amount added.
Should refrigerant be added in liquid form, the engine speed
must not exceed 2000 rpm for a period of two minutes after
first running the compressor. If the engine speed is excessive,
compressor damage may occur du e to the lubricating oil and
the liquid refrigerant being initia lly forced around the system as
a 'slug', thus taking oil away from the compressor. These
marginal lubrication conditions in the compressor will cease as
the refrigerant becomes gaseous.
Never attempt to estimate the amount of refrigerant in a
system. Always recover and rech arge with the correct charge
weight; this is the only accurate method.
Page 1876 of 2490

Battery, Mounting and Cables - Battery and Cables Description and Operation
The battery has been designed specifically for Jaguar. It provides the high output which is required for this vehicle, but with a
substantial saving in weight. It is a low maintenance battery, located on the right ha nd side of the luggage compartment floor.
The negative (Ground) lead is connected to the vehicle body. The positive lead is connected to a high power protection module; from
here power is connected to the starter motor an d distributed to other systems on the vehicle.
The high power protection module comprises three fuses, each of 250A capacity. Two fuses are connected in parallel to provide
protection for the starter circuit. Th e third one provides high level protection for fusebox supply circuits .
PDU is unable to diagnose the overall condition of the battery - only that it is present and supplying battery voltage to the system.
To test the battery, follow the test procedure described in Section 414-02 Generator and Regulator of this Manual.
Although these tests will not actually test the battery, they will confirm that the generator, regulator and connecting cables are
working correctly and that conseq uently, the battery may be at fault. Alternatively, the tests may indicate that the fault lies in the
generator, regulator or wiring and not in the battery.
Battery
Parts List
ItemPart NumberDescription
1—Battery
2—Positive Lead
3—Battery Hold-Down Clamp
4—Negative (Ground) Lead
5—High Power Protection Module (Fuses)