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Position stabilizer bar on crossbeam.
Install and tighten bolts to 30-40Nm.
Repeat procedure at opposite end of stabilizer bar.
6. Tighten link arm to stabilizer bar securing nut to 60-80Nm.
Repeat procedure at opposite end of stabilizer bar.
7. Install steering rack on crossbeam.
Ensure that bushes are correct ly positioned on steering
rack.
Position steering rack on crossbeam.
Position support brac kets over bushes.
Install mounting bracket bolt s and tighten to 40-54Nm.
8. Install tie rods on steering arms.
Position and fully seat tie rod ball joint taper pin on
steering arm.
Install tie rod ball joint nu t and tighten to 71-85Nm.
Repeat procedure to install opposite side tie rod ball joint.
9. Install harness on suspension turret.
Noting positions marked during removal, tape new
securing clips to st eering harness.
Install securing clips/harness on LH turret.
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opposite side
34. CAUTION: To prevent damage to ball joints, secure
each hub assembly to suspensi on turret using strong wire.
Remove lower securing nut and bolt from front shock absorber.
Repeat procedure to remove securing bolt from opposite
side shock absorber.
35. Remove crossbeam rear securing bolts.
Remove securing bolt from crossbeam LH rear mounting.
Repeat procedure to remove securing bolt from crossbeam RH rear mounting.
36. Ensure that steering transducer harness is clear of return pipe
and LH side body.
37. Lower and traverse front suspension assembly clear of
vehicle.
38. With assistance, lift front suspension as sembly onto bench.
39. Remove nut securing tie rod oute r ball joint to steering arm.
Repeat procedure to opposite side tie rod ball joint.
40. Release tie rod ball joint from steering arm.
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1. Fit special tool 211-098 to tie rod ball joint.
2. Tighten tool bolt to release ball joint taper pin.
3. Remove tool and release tie rod from steering arm.
Repeat procedure to release opposite side tie rod ball
joint.
41. Remove steering harness fr om LH suspension turret.
Release harness securing clip s from suspension turret.
Mark position of clips on harness.
Remove tape securing clips to harness and discard clips.
42. Disconnect and remove steering harness.
Disconnect harness connector from transducer.
Remove harness from suspension assembly.
43. Remove steering rack from crossbeam.
1. Remove steering rack securing bolts.
2. Remove steering rack and mounting brackets.
44. Release stabilizer bar from link arms.
1. Remove link arm to stabilizer bar securing nut.
2. Release stabilizer bar from link arm.
Repeat procedure to release opposite end of stabilizer bar
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Repeat procedure to install opposite side upper
wishbone/hub assembly.
7. Install lower wishbone assemblies.
Position lower wishbone on crossbeam.
Install but do not tighten wi shbone front and rear arm
eccentric bolts and nuts.
Rotate each eccentric bolt to position largest graduation
mark vertically.
Ensuring that eccentric bolts do not rotate out of position,
partially tighten nuts.
Repeat procedure to inst all opposite side upper
wishbone/hub assembly.
8. Install stabilizer bar to link arms.
1. Position stabilizer bar and install link arm ball joint stud in bar.
2. Install but do not tighten link arm stud to stabilizer bar securing nut.
Repeat procedure to install link arm at opposite end of
stabilizer bar.
9. Install stabilizer bar to crossbeam.
Ensure bushes are correctly posi tioned on stabilizer bar.
Install support brackets over bushes.
Position stabilizer bar on crossbeam.
Install and tighten bolts to 30-40Nm.
Repeat procedure at opposite end of stabilizer bar.
10. Tighten link to stabilizer bar securing nut to 60-80Nm.
Repeat procedure at opposite end of stabilizer bar.
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11. Install steering rack on crossbeam.
Ensure that bushes are correct ly positioned on steering
rack.
Position steering rack on crossbeam.
Position support brac kets over bushes.
Install mounting bracket bolt s and tighten to 41-54Nm.
12. Install tie rods on steering arms.
Position and fully seat tie rod ball joint taper pin on
steering arm.
Install tie rod ball joint nu t and tighten to 71-85Nm.
Repeat procedure to install opposite side tie rod ball joint.
13. Install steering harness on suspension turret.
Noting positions marked during removal, tape new
securing clips to st eering harness.
Install securing clips/harness on LH turret.
14. With assistance position crossbeam/suspension assembly on
jack with protective wood under.
15. Traverse assembly into position below vehicle.
16. Ensure steering harn ess connector is positioned to avoid
damage during crossbeam lift .
17. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.