Page 2314 of 2490

Wipers and Washers - Windshield Washer Pump
Removal and Installation
Removal
Installation
1.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH wheelarch liner. Refer to Section 501-02.
5. Position a suitable drain recept acle under washer reservoir.
6. Supporting reservoir, ca refully withdraw pump.
7. Allow fluid to drain from reservoir.
8. Disconnect pump hoses and harness multiplug.
9. Remove and discard pump to re servoir sealing washers. and
clean surrounding area of reservoir.
10. Remove drain receptacle.
1. Fit and fully seat new sealing washers on reservoir.
2. Apply suitable lubricant to outer face of sealing washers.
3. Position pump at reservoir and press firmly into sealing
washers ensuring that it is fully seated.
4. Connect hoses to pump and reservoir.
5. Open hood and refill washer re servoir with correct fluid.
6. Check that seals are free from leakage.
7. Close hood.
8. Connect harness multiplug to pump.
9. Fit wheelarch liner. Refe r to Section 501-02.
10. Fit road wheel.
11. Remove stands and lowe r vehicle onto wheels.
12. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
Page 2315 of 2490

Wipers and Washers - Windshield Washer Reservoir
Removal and Installation
Removal
Installation
1.
Open hood and fit fender cover.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH front wheel arch li ner. Refer to Section 501-02.
5. Remove front undertray. Refer to Section 501-02.
6. Remove windshield washer and headlamp powerwash pumps
from reservoir. Refer to op erations in this section.
7. Disconnect Low Level indicator mu ltiplug. Refer to operations
in this section.
8. Carefully remove filler cap from reservoir filler neck.
9. Slacken and remove the four re servoir to BIW securing bolts
remove reservoir from vehicle, guiding filler neck through BIW
aperture
1. Position reservoir aligning with BIW holes and fit and tighten
the four securing bolts.
2. Clean pump seal locations.
3. Fit and fully seat new windshie ld washer and powerwash pump
sealing washers to reservoir apertures.
4. Apply suitable lubricant to sealing washers.
5. Fit windshield washer and powerwash pumps to reservoir.
Refer to operations in this section.
6. Fill reservoir with correct fluid mixture.
7. Check that all seals are free from leakage.
8. Fit and fully seat filler cap on reservoir filler neck.
9. Fit RH front wheel arch liner. Refer to Section 501-02.
10. Fit front undertray. Refer to Section 501-02.
11. Fit front RH road wheel.
12. Raise front of vehicle, remove stands and lower vehicle onto
wheels.
13. Remove fender cover and close hood.
Page 2316 of 2490
Wipers and Washers - Windshield Wiper MotorVehicles Built Up To:
10/1997
Removal and Installation
Removal
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove top covers from LH an d RH bulkheads and rear of
engine compartment. Refer to 76.11.33 and 76.11.35.
3. Remove wiper arm and blade as sembly. Refer to 84.15.44.90.
4. Remove plenum cover. Refer to 76.10.01
5. Remove motor harness multiplug from clip, disconnect
multiplug and position harness clear of clip.
6. Slacken and remove nut securi ng wiper spindle to top of
plenum, remove washer and seal and discard seal.
7. Slacken and remove nut securing engine harness main
multiplug to mounting bracke t and position multiplug for
access.
8. Slacken and remove two nuts an d bolts securing purge valve
mounting bracket to bulkhead and position assembly for
access.
Page 2319 of 2490
Wipers and Washers - Windshield Wiper MotorVehicles Built From:
10/1997
Removal and Installation
Removal
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove top covers from LH an d RH bulkheads and rear of
engine compartment. Refer to 76.11.33 and 76.11.35.
3. Remove wiper arm and blade as sembly. Refer to 84.15.44.90.
4. Remove plenum cover. Refer to 76.10.01
5. Remove motor harness multiplug from clip, disconnect
multiplug and position harness clear of clip.
6. Slacken and remove nut securi ng wiper spindle to top of
plenum, remove washer and seal and discard seal.
7. Slacken and remove nut securing engine harness main
multiplug to mounting bracke t and position multiplug for
access.
8. Slacken and remove two nuts an d bolt securing purge valve
mounting bracket to bulkhead and position assembly for
access.
Page 2322 of 2490

Wipers and Washers - Windshield Wiper/Washer Switch
Removal and Installation
Removal
1. Ensure that steering wheel is in the straight ahead, fully
lowered and fully ex tended position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
FOLLOWING TEN YEARS IN SERVICE, AN AIR BAG MODULE
MUST BE REMOVED AND DISPOSED OF IN THE APPROVED
MANNER, AND A NEW AIR BAG MUST BE FITTED.
AIR BAGS CONTAIN A CHEMICAL IRRITANT. IF AN AIR BAG
IS RENEWED, THE ORIGINAL UNIT MUST BE DISPOSED OF IN
ACCORDANCE WITH CURRENT SAFETY PROCEDURES.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove driver airbag. Refer to 76.73.39.
4. Remove steeri ng wheel.
5. Remove steering column lowe r cowl. Refer to 76.46.03.
6. Remove steering column upper cowl. Refer to 76.46.02.
7. Remove driver side unders cuttle. Refer to 76.46.11.
8. Release wipe/washer switch mult iplug from retaining bracket
and disconnect multiplug.
9. Sever and discard tie straps se curing key transponder exciter
coil multiplug to harness and disconnect multiplug.
Page 2327 of 2490

Wipers and Washers - Wiper Pivot Arm
Removal and Installation
Removal
Installation
1.
Fit fender covers.
2. Disconnect windshield washer tube from plenum cover
connector.
3. Using tape, mark po sition of wiper blade on windshield.
4. Withdraw wiper arm and blade from spindle.
1. Remove plastic cover fro m wiper arm securing nut.
2. Slacken but do not remove wiper arm nut.
3. Fit extractor 18G2 and ensuring that wiper and
plenum cover are not dama ged, release wiper arm
from tapered spindle.
5. Remove extractor, remove wi per arm securing nut and lift
wiper arm off spindle.
1. Fit wiper arm and blade assembly onto spindle splines aligning
blade with marked position on windshield.
2. Fit wiper arm securing nut.
3. Supporting the wiper ar m, carefully tighten the securing nut to
press arm onto tapered splines.
4. Fit plastic cover over securing nut.
5. Connect washer tubing to plenum cover connector.
6. Remove marking tape from windshield and clean windshield.
7. Remove fender covers.