Page 113 of 2490
Front Suspension - Spring Seat
Re
moval and Installation
Remov
al
CAUTI
ON: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
S
pecial Tool(s)
R
oad spring compressor
204-111 (JD115)
Taper separator
211-098 (JD 100)
Ball
Joint Taper Separator
204-192 (JD 219)
1. R
aise front of vehicle to provid
e access for Special Tool 204-
111. Refer to Section 100-02
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Ins
tall Special Tool 204-111 in road spring.
Sl
acken tool adjuster to suit spring length.
Install adaptor
and thrust collar.
Posit
ion stem of tool in center of spring passing dowel
through slot in su spension turret.
4. Rotate stem of Special Tool 204-111 to position dowel across
slot.
Page 116 of 2490

Align sp
ring pan with lower wishbone bolt locations.
Rot
ate tool adjuster to gradua
lly increase spring tension.
P
r
ogressively install but do no
t tighten spring pan securing
bolts.
Ti ghten spring pan
securing bolts to 70-90Nm.
Ensure spri
ng
lower rubber seat is correctly positioned in
spring pan.
6. WARNING: WHE N
ROTATING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT TU RN AND DISTURB POSITION OF
DOWEL IN SUSPENSION TURRET.
Remove Special Tool 204-111 from suspension.
Rotat
e adjuster of Special Tool to release tension on
spring.
R otate
tool stem to release dowel from turret.
With
draw tool and adaptor
.assembly.
7.
Lower vehi cle to work
ing heig
ht and support on stands.
8. Install road wheel. Re fer to Section 100-02.
9. Raise vehicle, remove stands and lower vehicle onto road
wheels.
10. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.
11. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.
Page 120 of 2490
Install but do not tighten
stabilizer bar LH mounting
bracket securing bolts.
Inst al
l stabilizer bar RH moun
ting bracket securing bolts
and tighten to 30-40Nm.
Tigh ten LH mountin
g bracke
t bolts to 30-40Nm.
6. Secure link arms to
stabilizer bar.
Tighten LH li
nk arm ball joint to stabilizer bar securing nut
to 60-80Nm.
Ti ghten R
H link arm ball joint to stabilizer bar securing nut
to 60-80Nm.
7. Using screws or new scrivets , secure undertray to fr
ont
bumper cover.
8. Usi n
g a new tiestrap, secure undertray to crossbeam brace.
9. Using new scrivets, secure un dertray to each wheelarch
liner.
Page 136 of 2490
Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1 8
G 1004
1.
Re
move vertical link and hub as
sembly. Refer to 60.25.38.90.
2. Re
move brake disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
3. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secure special tool
in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
4. Re
move rotor nut spring-clip.
5. Remove rotor nut.
Us
ing special tool 206-066A remove rotor nut.
Page 140 of 2490
slots.
Install rotor nut spring-clip.
Inst al
l spring clip in hub retaining holes and castellated
slots of the rotor nut.
9. Inst al
l disc shield.
1. Position disc shield on vertical link.
2. Install bolts.
10. Install vertical link and hub as sembly on vehicle. Refer to
60.25.38.90.
11. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.
Page 142 of 2490
Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. Refer to Section 100-00 for further
information.
1 8
G 1004
1.
Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Remove front brake disc. Refer to 70.10.12.
4. Remove vertical link and hub assembly. Refer to operation
60.25.38.90.
5. Re
move brake-disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
6. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secu re spe
cial tool 204-195 in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
7. Remove rotor nut spring-clip.
Page 146 of 2490
8.
CAUTIO
N: Do not slacken the rotor nut to engage the
spring clip.
• NOTE: If the castellated slots of the rotor nut are not aligned,
tighten the nut until the spring clip engages in the slots.
Install rotor nut spring-clip.
Inst
all spring clip in the hub retaining holes and,
castellated slots of the rotor nut.
9. Inst al
l disc shield.
1. Position disc shield on vertical link.
2. Install bolts.
10. Install vertical link and hub as sembly on vehicle. Refer to
60.25.38.90.
11. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.
Page 148 of 2490
Remova
l
CAUTI
O
N: Replacement of
nuts and bolts: Various thread-locking devises are used on nuts and bolts throughout the
vehicle. These devises restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1 8
G 1004
1.
Ra
ise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.
3. Remove front brake disc. Refer to 70.10.12.
4. Remove vertical link and hub assembly. Refer to operation
60.25.38.90.
5. Re
move brake-disc shield from vertical link.
1. Remove screws.
2. Remove disc shield.
6. Us
ing special tool, secure vertical link and hub assembly in a
vise.
Secure special tool
in a vise.
Posit
i
on hub in tool.
Inst
al
l wheel nuts.
7. Re
move rotor nut spring-clip.