Page 1185 of 2490
It
em
Par
t Number
De
scription
1—Cranksh
aft position sensor
2—Engine
control module (ECM)
Crankshaft Posi
tion sensor
Page 1186 of 2490
Ite
m
Par
t
Number
De
scr
iption
1—Camshaft position
sensor
2—Engine
control module (E
CM)
Cams
haft
Position sensor
Page 1187 of 2490
It
em
Par
t Number
De
scription
1—MAF
assembly
2—MAF s
ensor
3—IAT se
nsor
4—Engi
ne to vehicle harness connector
5—EMS fuse box
6—Engine
control module (ECM)
7—Charge air cool
er -
IAT sensor (superchar
ged engin
es only)
MAF
and IAT Sensors
Page 1190 of 2490

CAUTIO
N: When probing connectors to take
measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sym
ptom Chart
Sym
ptom
(general)
S y
mptom (specific)
Possib
l
e source
Acti
o
n
No
n
-Start
Engine
does not cran
k
Starter relay ECM relay Batt
ery Park
/Neutral
switch
Starting system
Harness damage
Engine s
iezed
Check r
e
lay dates. Check
for DTCS. For starting
system,
REFER to Section 303
-06 Sta r
ting System
.
F or ECM
relay tests, GO to Pinpoint Test
AD.
.
F o
r battery information,
REFER to Section 414
-0 1
Battery, Mounting and
Cables.
Fo r
Park/Neutral tests, GO to Pinpoint Test AC.
. Fo
r engine information,
REFER to Section 303
-01 En
gine
.
Engine cranks, but does
not fireSecurity
syst
em /Immobiliser
engaged
Thr o
ttle contaminated
Harness damage
Fu
el pump relay
Fue
l
system
R
e
fer to service action
S491
Contact dealer techni
cal
support for information
on security system. For fuel system,
REFER to Section 303
-0 4
Fuel Charging and
Controls.
Check bull etins for throttl
e cleaning procedure.
Check service actions.
Engine cranks an d
fires,
but will not start
F u
el pump relay
Thr
o
ttle contaminated
Purge
val
ve
Fue
l
pump
Engine coolan
t
temperature
(ECT) sensor
Spark plugs
fouled
Ignition coil
fail
ure(s)
Check f
o
r water ingress
into spark plug wells
HT sh o
rt to ground
(tracking) check rubber
boots for cracks/damage
Cyli
nder compression loss
(short-term. Refer to bulletin; 303-52)
Re
fer to service action
S491
Fo
r fuel pump relay tests,
REFER to Section 303
-0 4
Fuel Charging and
Controls.
. Check bulletins for throttl
e cleaning procedure.
Check fuel pressure. Refe r to Technical service
bulletins. For ECT sensor tests, GO to Pinpoint Test C.
. Fo
r ignition system,
REFER to Section 303
-07 En
gine Ignition
.
Check bulletins an d service a
ctions.
Di
f
ficult to
start
D iff
icult to start cold
Roc
h
ester valve
Batt
ery Thro
ttle contaminated
Fue
l
pump
Engine coolan
t
temperature
(ECT) sensor
Purge val
ve
Cyl
i
nder compression loss
(short-term. Refer to bulletin; 303-52)
Blocked part-load breather (s
ervice action S474)
R
e
fer to service action
S491
For R
ochester valv
e test, GO to Pinpoint Test AE.
. Fo
r battery information,
REFER to Section 414
-0 1
Battery, Mounting and
Cables.
Check bull etins for throttl
e cleaning procedure.
Check fuel pressure. For ECT sensor circuit tests,
GO to Pinpoint Test C.
. F
or evaporative
emissions tests,
REFER to Section 303
-1 3
Evaporative
Emiss
i
ons
.
R e
fer to bulletins for co
mpression information,
and service actions for part-load breather procedure and compressions.
Diff
icult to start hot
Roc
h
ester valve
Purge
val
ve
Thr
o
ttle contaminated
F
or R
ochester valv
e test, GO to Pinpoint Test AE.
. F
or evaporative emissions tests,
REFER to Section 303
-1 3
Evaporative
Page 1229 of 2490

P
INPOINT TEST Y : DTC P1260; SECURITY INPUT MALFUNCTION
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
Y1
: CHECK THE KTM TO ECM CIRCUIT FOR HIGH RESISTANCE
D
isconnect the ECM electrical connector, EM10.
1
D
isconnect the KTM electrical connector, FC22.
2
Me
asure the resistance between EM10, pin 06 (O) and FC22, pin 16 (O).
3
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new KTM. CLEAR the DTC. TEST the system for normal operation.
PINPO
INT TEST Z : DTC P1474; INTERCOOLER COOLANT PUMP RELAY MALFUNCTION
•
NOTE: Early production vehicl
es have connector pin numbers that differ fro m the volume production pin numbers shown.
Use the wire color code for pin identifi cation on early production vehicles.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
Z1
: CHECK THE INTERCOOLER PUMP RELAY TO ECM DRIVE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
R
emove the intercooler pump relay.
2
D
isconnect the ECM electrical connector, EM13.
3
Meas
ure the resistance between the rela
y base, pin 01 and EM13, pin 10 (RY).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to Z2
.
Z2
: CHECK THE INTERCOOLER PUMP RELAY TO EC
M DRIVE CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
Meas
ure the voltage between the
relay base, pin 01 and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to Z3
.
Z3
: CHECK THE INTERCOOLER PUMP RELAY TO
ECM DRIVE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between th
e relay base, pin 01 and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes
REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to Z4
.
Z4: CHECK THE INTER
COOLER PUMP RELAY GROUND CIRCUIT
Meas
ure the resistance between th
e relay base, pin 02 and GROUND.
1
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new intercooler pump re lay. CLEAR the DTC. TEST the system for normal operation.
P
INPOINT TEST AA : DTC P1475; RADIATOR
FANS SLOW (SERIES) CIRCUIT MALFUNCTION
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
Page 1261 of 2490
Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Transmission Descriptio
n
Description an
d Operation
Transmission As
sembly
Int
roduction
Compon
ent Descriptions
The t
orque converter:
Acts as a fluid
coupling between the
engine and transmission geartrain.
P
rovides multiplication of engine torque.
Cons
ists of an impeller, turbine and stat
or, housed within a converter cover.
Has a l
ock-up clutch with variable slip control.
The transmission casing:
Houses the geartrain and elec t
ro-hydraulic control unit.
Contains
the input speed sensor which measures turbine speed.
Contai
ns the output speed sensor which measures the transmission output speed.
It
em
Par
t Number
De
scription
1—Torque c
onverter housing
2—Tran
smission casing
3—Fluid pan
4—Transmission bre
ather
5—Re
ar extension housing
6—16
-way connector
7—Gear s
elector shaft
Page 1264 of 2490
Opera
tion
F
l
uid flow within the transmission assembly is controlled
by three solenoid valves and five pressure regulators.
The TCM supplies an internally switched +12V supply to each sh ift solenoid and pressure regulator. Hydraulic pressure from
the pressure regulators is controlled by 'pulse width modulation' (PWM) of the ground switching signal i.e. the duty cycle;
the time that the pressure regu lator is switched on. Control of the solenoids is effected by switching one side to ground
through the TCM.
During normal operation the TCM monitors 'Switch On' of the so lenoids, regulators and the TCM output stages, but does not
check output stage 'Switch Off'.
It e
m
Par
t
Number
De
scr
iption
1—Shif
t Sole
noid #3
2—Shif
t Sole
noid #2
3—Shif
t Sole
noid #1
4—Pressure R
e
gulator #5
5—Pressure R
e
gulator #4
6—Pressure R
e
gulator #3
7—Pressure R
e
gulator #2
8—Pressure R
e
gulator #1
Page 1272 of 2490

3.3. Gradient: Under specific speeds and loads
4. 4. Cruise: During cruise control
5. 5. Manual: Shift map when the LH side of the 'J gate' is used
Three specific condition shift maps have a higher priority than the two base shift maps and will intervene when appropriate
conditions prevail for traction, gradient or cruise.
When traction control (engine or brake system derived) is operational the TCM will implement the traction map to maximise
control of wheel slip.
The gradient maps are intended to enhance vehicle drivability when towing or climbing a gradient. The TCM will implement
the maps when increased driving resistan ce is detected and enhanced drivability, cooling and increa sed performance is
appropriate.
The cruise map is intended to minimize unwanted gearshifts and 'hunting' and is activated when cruising near to the set
speed, or resuming.
Connector Pins Identification
Connector Pin Identity Chart for EM007
Pin NumberCircuit Function
001Pressure regulator 2
002Mode switch status
003Not used
004Pressure regulator #4
005Pressure regulator #1
006Power ground
007Not used
008Rotary switch L2
009Rotary switch L4
010 to 011Not used
012Mode switch Pin B (Sport)
013D to 4 switch
014Input speed sensor (-)
015Output speed sensor (screen)
016Output speed sensor (+)
017Not used
018Kickdown switch (where used)
019 to 020Not used
021Analogue ground
022Fluid temperature sensor
023Input speed sensor (screen)
024 to 025Not used
026B+
027Not used
028Digital ground
029Pressure regulator #3