Page 2441 of 2490
14. Remove undertray from vehicle.
15. Position camber tie down special tool 204-114 on suspension.
Fully slacken tool adjuster nut.
Position tool in center of ro ad spring and pass upper dowel through slot in suspension turret.
16. Lower front of vehicle.
17. WARNING: ENSURE THAT THE DOWEL OF TOOL 204-
114 IS CORRECTLY POSITIONED ACROSS THE SUSPENSION
TURRET SLOT.
Rotate stem of special tool 204-114 to correctly position dowel
in suspension turret slot.
18. WARNING: WHEN TIGHTENING TOOL NUT, USE LOWER
DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM DOES
NOT ROTATE AND DISTURB POSITION OF DOWEL IN
SUSPENSION TURRET.
Tighten nut of special tool 204-114 to full extent, to achieve
suspension mid-laden position.
19. Raise front of vehicle and support on stands. refer to Section
100-02.
20. Remove front road wheels. Refer to Section 100-02.
Page 2444 of 2490
Installation
30. CAUTION: Slowly lower the crossbeam just sufficient to
provide the required clearance. Lowering the crossbeam
excessively can damage the suspension and steering pipes.
Carefully lower crossbeam to provide sufficient clearance
between front mounting and body.
31. Remove crossbeam front mounting.
Remove front mounting heatshield.
Remove four bolts securing mounting to crossbeam.
1. Install crossbeam front mounting.
Position new mounting on crossbeam.
Install four bolts securing mounting to crossbeam and
tighten to 22-28Nm.
Install front mounting heatshield.
2. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.
Carefully raise crossbeam assembly into position.
Ensure that dowels of both crossbeam mountings are
Page 2447 of 2490
3. Remove special tool 303-021 from fender channel.
11. Install crossbeam to engine Hydramount bolts.
Install bolt securing Hydramou nt to crossbeam and tighten to 34-46Nm.
Repeat procedure to install crossbeam opposite side bolt.
12. Tighten rear mounting bolt and nut to 131-185 Nm.
Repeat procedure to tighten opposite side rear mounting
bolt and nut.
13. Connect steering rack transducer harness front connector.
Connect steering ha rness connector.
Install harness connector on body retaining clip.
14. Slacken adjuster nut and remove camber tie down tool 204-
114 from suspension.
Repeat procedure to remove tie down tool from opposite
side.
Page 2452 of 2490
14. Remove undertray from vehicle.
15. Position camber tie down special tool 204-114 on suspension.
Fully slacken tool adjuster nut.
Position tool in road spring and pass upper dowel through
slot in suspen sion turret.
16. Lower front of vehicle.
17. Rotate stem of special tool 204-114 to locate dowel in
suspension turret slot.
18. Lower front of vehicle.
19. WARNING: WHEN TIGHTENING TOOL NUT, USE LOWER
DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM DOES
NOT ROTATE AND DISTURB POSITION OF DOWEL IN
SUSPENSION TURRET.
Tighten nut of special tool 204-114 to full extent, to achieve
suspension mid-laden position.
20. Raise front of vehicle and support on stands. refer to Section
100-02.
Page 2455 of 2490
Installation
31. CAUTION: Slowly lower the crossbeam just sufficient to
provide the required clearance. Lowering the crossbeam
excessively can damage the suspension and steering pipes.
Carefully lower crossbeam to provide sufficient clearance
between front mounting and body.
32. Remove and discard heatshield from front mounting.
1. Install new heatshield over front mounting.
2. NOTE: It may be necessary to use a hammer and drift to
finally align new mounting with body location.
Carefully raise crossbeam assembly into position.
Ensure that dowels of both crossbeam mountings are
Page 2458 of 2490
3. Remove special tool 303-021 from fender channel.
11. Install crossbeam to engine Hydramount bolts.
Install bolt securing Hydramou nt to crossbeam and tighten to 34-46Nm.
Repeat procedure to install crossbeam opposite side bolt.
12. Tighten rear mounting bolt and nut to 131-185 Nm.
Repeat procedure to tighten opposite side rear mounting
bolt and nut.
13. Connect steering rack transducer harness front connector.
Connect steering ha rness connector.
Install harness connector on body retaining clip.
14. Slacken adjuster nut and remove camber tie down tool 204-
114 from suspension.
Repeat procedure to remove tie down tool from opposite
side.
Page 2463 of 2490
12. Remove undertray from vehicle.
13. Remove both front road wheels. Refer to Section 204-04.
14. Remove both front road springs. Refer to 60. 20.02.
15. Disconnect wheel speed sensor harness connectors.
1. Sever and discard tiestr aps securing front wheel
speed sensor harness to upper wishbone.
2. Disconnect harness connector from sensor.
Repeat procedure to disconnect opposite side wheel speed
sensor harness.
16. CAUTION: Do not suspend caliper from brake hose as
this will damage the hose.
Remove brake calipers from carriers.
1. Remove caliper spring clip.
2. Remove guide pin dust caps.
3. Slacken and withdraw guide pins.
4. Remove caliper from carrier and tie to suspension mounting bracket.
Repeat procedure to remove opposite side front brake
caliper.
17. Remove filler cap from power steering fluid reservoir.
Page 2467 of 2490
opposite side
34. CAUTION: To prevent damage to ball joints, secure
each hub assembly to suspensi on turret using strong wire.
Remove lower securing nut and bolt from front shock absorber.
Repeat procedure to remove securing bolt from opposite
side shock absorber.
35. Remove crossbeam rear securing bolts.
Remove securing bolt from crossbeam LH rear mounting.
Repeat procedure to remove securing bolt from crossbeam RH rear mounting.
36. Ensure that steering transducer harness is clear of return pipe
and LH side body.
37. Lower and traverse front suspension assembly clear of
vehicle.
38. With assistance, lift front suspension as sembly onto bench.
39. Remove nut securing tie rod oute r ball joint to steering arm.
Repeat procedure to opposite side tie rod ball joint.
40. Release tie rod ball joint from steering arm.