Page 2252 of 2490
66. Remove screws securing LH an d RH face level air ducts to
facia and remove ducts.
67. Remove four nuts securing ai r distribution box to facia.
68. Position air distribution box for access, disconnect multiplug
and remove air distribution box from facia.
69. Remove two screws securing aspirator motor assembly to
facia
Page 2253 of 2490
Installation
70. Disconnect aspirator harness multiplug and remove aspirator,
carefully routing hose through facia aperture.
71. Release facia harness multiplugs from retaining brackets on
RH side of facia and slacken and remove two nuts securing
harness to facia.
72. Remove solar sensor harness grommet from facia and route
harness multiplug through aperture. Release multiplug from
retaining bracket on LH side of facia
73. Noting positions, remove al l harness retaining clips from
facia.
74. Note layout of harness, then remove harness from facia.
1. Route harness in facia as previously noted.
2. Install all harness to facia retaining clips.
Page 2254 of 2490
3. Install solar sensor harness multiplug on LH retaining bracket.
4. Pass solar sensor harness mult iplug through facia aperture.
Install solar sensor harness grommet.
5. Install facia harness multiplugs to RH retaining brackets and
install harness securing nuts.
6. Install aspirator motor assembly in facia, routing hose through
aperture, and instal l securing screws.
7. Connect aspirator harness mu ltiplug to facia harness.
8. Position air distribution box in facia and connect multiplug to
facia harness.
Page 2255 of 2490
9. Fully seat air distribution bo x and install securing nuts.
10. Install LH and RH air distributi on box/facia side vent ducts
and install securing screws.
11. Install LH and RH top vents on facia.
12. Install all defrost vent retaining clips to facia.
13. Install LH and RH windshield defrost vents to facia
14. Position centre defro st vent/solar sensor assembly, connect
sensor harness multiplug to facia harness, install multiplug on
retaining clip and fully seat assembly in facia.
15. Reposition facia right way up on bench.
16. Position face level air ducts in facia and install securing
screws.
Page 2256 of 2490
17. Install centre vent/clock assembly.
1. Install new centre vent retaining screw inserts in
facia.
2. Position centre vent/clo ck assembly at facia and
connect clock harness multiplug to facia harness.
18. Position centre vent/clock as sembly in facia and install
securing screws.
19. Install RH side vent/duct assembly.
1. Install new RH side vent/duct retaining screw inserts in facia.
2. Position RH side vent in facia and install securing
screws.
20. Install new LH side vent/duct re taining screw inserts in facia.
21. Position LH side vent/duct in fa cia and install securing screws.
22. Position passenger air bag mo dule and deployment door
assembly in facia aperture. and install four new securing nuts.
Page 2257 of 2490
23. WARNING: ENSURE THAT THE AIR BAG AND
RETAINING CLIPS ARE FULLY SEATED.
Install deployment door.
Install and fully seat deployment door retaining clips in
facia.
Install and fully seat deployment door in clips.
24. Position trunk release switch/housing at facia and connect in-
car sensor to housing.
25. Connect trunk release switch multiplug to facia harness and
install in-car sensor/trunk release switch assembly to facia.
26. Install new major gauge module retaining screw inserts to
facia.
27. Install major gauge module in facia. Refer to 88.20.24.
28. Install instrument panel veneer panel. Refer to 76.47.24.
29. Reposition facia on bench wi th back facing outwards.
30. Position body processor module in facia and install securing
nuts.
Page 2258 of 2490
31. Connect body processor module harness multiplug to facia
harness and tighten captive securing bolt.
32. Install illumination control module on facia. mounting.
1. Connect module to facia harness multiplug.
2. Slide module downward to secure on mounting bracket.
33. Install new key transponder module securing screw plastic
inserts to facia. Position key transponder module in facia and
install securing screws.
34. Connect key transponder module harness multiplug to facia
harness.
Page 2259 of 2490
35. With assistance, position facia in vehicle, align side dowels
with slots in 'A' post brackets , and centre pin wth bulkhead
aperture, and push fully forward.
36. CAUTION: The 'A' post facia mounting brackets are pre-
set to the body and must no t under any circumstances be
disturbed.
Install bolts securing facia to RH 'A' post bracket and tighten to
22-28Nm.
37. Install trim pad on facia RH end aperture.
38. Install bolt securing facia brac ket to RH side of tunnel and
tighten to 7-10Nm.
39. Install facia centre support bracket.
Position centre bracket on top of tunnel and install but do
not tighten securing bolts.
Install facia to centre mounting bracket bolts and tighten
to 22-28Nm.