Page 1471 of 1681

Supplemental Restraint System (SRS)
FUSE 13FUEL PUIIP(SRS UNF)t5a
FUS€ 23(s8s)
ts13t5" To avoid accidental deployment and possible iniury,
lq9Fr. always disconnect the driver's airbag and frontg[f" pas"Lnger's airbag connectors (automaticallyPHorQ 58 shorted) before working near any SRS witing.
CAUTION: Whenever the ignition switch is ON (ll), ol
has been turned OFF tor less than three minutes, be
careful not to bump the SRS unit; the airbags could
accidentally deploy and cause damage or iniuries.
{-
lgnitionrnpul(VA)
tgnitionInpul(VB)
Passenger'sarrbagcontrol
SFIS indicaiorlight control
Service MEScheck @nnectorconnector input GroundInpu
Driver'sarrbagconlr0lDLC'npuvoutput
-ro--Y---la-Y--- 16
:ffi*f:ffq
lJnor,rrpassencen= 'l t- 'i
rHas bu,ll 'n shorl contac0
I j:::T
fn'"o"t. n-n .non "on,""u
" "'Jl
"oou
""" ""]
.!, "oou $
cRN
: :3<::" :l (Y.e_er
oArA LINK sERvrcE 9qe l-qs,'l SABLE coHrecibn aH;a'i- ?9q1i iEEi- 1ot-i1 cijrlt't'ecron n/r contrors
I Pt:OfO 5a pqara t Jt PForo 76
I
STEERINGWHEEL
1
GRY
ON|vER'S AIRBAG(Has built-in short contact)
L---------J
47
GBY
r
I
I
GRY
2
NED
Page 1574 of 1681
)43. Underside of Car, Center Rear ol Engine46. Behind Left Rear wheel (Right Rear Similar)
44. Underside of Car, Behind Center of Engine47. Rear of Gauge Assembly
45. Behind Left Front Wheel (Right Front Similar)48. Bight Side of Steering Column
t
201-7
Page 1575 of 1681
Component Location
tf-
49. Center of Steering Wheel52. Rear of Dashboard Lower Cover
50. Top of Steering Column53. Behind Dashboard Lower Cover
51. Behind Left Kick Panel ('98-'99 Models)54. Above Left Kick Panel
201-8
Page 1602 of 1681

Connector ldentification and Wire Harness Routing (cont'd)
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine Compartment Wire Harness
wt10
c127
c301
c302
c302
c303
c306
c307
c308
c309
c310
c311
T/JIJ
c314
c315
IJJ IO
c317
c318
c319
c320
2.GRY
14-GBY
2O-GRY
18-BRN
12-BRN
1-BRN
2.NAT
3.CAVITY
J-(l|-I Y
1-BLK
1-BLK
Z-IfFI T
2-ORN
4-GRY
2-WHT
2-BLU
1-BRN
2-GRN
2-BRN
2-BRN
3-WHT
Left rear corner of engine compt.
Left rear corner of engine compt.
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Middle of engine compartment
Left side of engine compartment
Lett side of engine compartment
Behind left headlight
Behind left headlight
Behind left headlight
Behind left corner of front bumper
Behind left corner of front bumper
Behind left corner of fronl bumper
Behind left corner of {ront bumper
Engine wire harness
Engine wire harness
Main wire harness
Main wire harness
Main wire harness
Front log light system
Test tachometer connector
Daytime running lights resistor
Windshield wlper motor
Brake fluid level sensor (+)
Brake fluid level sensor (-)
Power steering pressure (PSP)
switch
Left front wheel sensor
Cruise control actuator
Left headlight (Low beam)
Left headlight (High beam)
Front fog light system
Windshield washer motor
Rear window washer molor
Left front side marker light
Left front turn signal/parking lights
All except
RS
RS
Option
Canada
USA
ABS
Option
Hatchback
G301Left side of engine compartmentBody ground, via engine
comDartment wire harness
203-6
Page 1604 of 1681

Connector ldentification and Wire Harness Routing (conrd)
Connector
ot
Terminal
Number of
Cavities,/
Color
LocationConnects toNotes
Main Wire Harness (Under-hood branch)
c101
c102
cl03
c104
c104
c151
c201
c202
c203
c204
c205
c206
c208
c210
c211
c212
c213
c215
wz to
c217
c218
c219
4-GBY
1O.GRY
14.GRY
3-GRY
6-GRY
8.GRY
1-BLK
2-BRN
3.WHT
2-WHT
2-BLU
2-GRY
4-ORN
2-ORN
10-oRN
3-ORN
4-ORN
5.BRN
9.GRY
11-GBY
3-GBY
2-ORN
2-BRN
Right side of engine compadment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Behind right side of front bumper
Behind right corner of front bumper
Behind right corner of front bumper
Behind right headlight
Behind right headlight
Right side of engine compartment
Righl side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine companment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Engine wire harness
Engine wire harness
Engine wire harness
Engine wire harness
Engine wire harness
A,/C wire harness
Horn
Right f ront side marker light
Right front turn signal/parking light
Right headlight (Low beam)
Right headlight (High beam)
Radiator fan motor
ABS faiFsafe relay
ABS pump molor
ABS modulator unit
Under-hood ABS fuse/relay box
Under-hood ABS tusehelay box
Under-hood fuse/relay box
Under-hood fuse/relay box
Under-hood fuse/relay box
ELU UNII
Right front wheel sensor
EVAP control canister vent
shut valve
GS.R,
TYPE-R
RS, LS,
GS
USA
ABS
Right side of engine compartment
Right side of engine compartment
Body ground, via main wire
harness
Body ground, via main wireharnessABS
2()3€
Page 1624 of 1681
Connector ldentification and Wire Harness Routing (conrd)
Connector
ol
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
ABS Sub-harness
c407
c703
c704
c705
c705
c706
c706
22-ORN'12-ORN
22-ORN
2.ORN
2-ORN
2-ORN
2-ORN
Behind right kick panel
Right quarter panel
Right quarter panel
Bight side of cargo area
Right side of trunk
Left side of cargo area
Left side of trunk
Main wire harness
ABS control unit
ABS control unit
ABS right wheel sensor
ABS right wheel sensor
ABS left wheel sensor
ABS left wheel sensor
Hatchback
Sedan
Hatchback
Sedan
G702Right quarter panelBody ground, via ABS sub-harness
203-28
Page 1648 of 1681

Standards and Service Limits
missions - Section 11
* Including the pedal play 1 - 10 mm (0.04 - 0.39 in).
0Gooling - Sectlon
MEASUREMENTSTANDARD (NEW}
RadiatorCoolant capacity / (US qt, lmp qt) 81881 engine
I Including engine, heater, II cooling line and reservoir IReservoir capacity:0.6 f (0.63 US qt, 0.53 lmp qt) 818C1 engine
818C5 engine
M/T: 6.4 (6.8, 5.6) for overhaul4.4 14.6,3.9) for coolant change*
A,/T: 6.7 (7.1, 5.9) for overhaul4.7 $.0,4.1)for coolant change*
M/T: 6.7 (7.1,5.9) for overhaul4.7 (5.0, 4.1) for coolant change*
M/T: 6.5 (6.9, 5.7) for overhaul4.5 (4.8, 4.0) for coolant change*
Radiator capOpening pressure kPa (kgf/cm' , Psi)93 - 123 (0.95 - 1.25, 13.5 - 17.8)
ThermostatStart to open 'F ("C)
Fully open "F ("C)
Valve lift at fully open
169 - 176 (76 - 80)194 (90)
8.0 (0.31)min.
Cooling fanThermoswitch "ON" temperature "F ('C)
Thermoswitch "OFF" temperature "F ("C)196 - 203 (91 - 95)Subtract 5 - 14 (3 - 8) from actual "ON" temperature
*: Including the coolant in the reservoir and that remaining in the engine
Fuel and E
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Pressure regulatorPressure with regulator vacuum hose disconnected
kPa (kgf/cm' , psi) 81881 engine818C1 engine818C5 engine
270 - 320 (2.8 - 3.3, 40 - 47].
329 - 378 (3.35 - 3.85, 48 - 55)
320 - 370 (3.3 - 3.8, 47 -541
Fuel tankCapacity / (US gal, lmp gal)50 (13.2, 11.0)
Engineldle speed with headlight and cooling fan off rpm81881, 818C1 engines 750 t 50 (M/T: neutral)750 I 50 (A/T: N or E Position)818C5 engine 800 t 50 (M/T: neutral)
Fast idle rpmB1881, 818C1 engines 1,600 t 200 (M/T: neutral)1,600 t 200 (A/T: E or E Position)818C5 engine 1,500 t 200 (M/T: neutral)
ldle CO %0.1 max.
Clutch - Section 'lZ
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Clutch pedalPedal height to floor
StrokePedal playDisengagement height to floor
164 (6 7/16)130 - 140 (5.12 - 5.51)12 -21 (12 - 13/16)*83 (3.27) min.
FlywheelClutch surface runoul0.05 (0.002) max,0.15 (0.006)
Clutch discRivet head depthThickness
1.2 - 1.7 (0.05 - 0.07)8.3 - 9.0 (0.33 - 0.35)0.2 (0.01)
6.0 (0.24)
Pressu re plateWarpageDiaphragm spring finger alignmenl
0.03 (0.001) max.0.6 (0.021 max.
0.15 (0.006)
0.8 (0.03)
3-6
Page 1655 of 1681

MEASUREMENTSTANDARD (NEWI
Steering wheelRotational play at steering wheel circumferenceStarting load at steering wheel circumferenceN (kgf, lbf) Engine running
0 - 10 (0 - 0.39)
34 (3.5,7 .71
GearboxAngle of rack-guide-screw loosened from lockedoosition20'MAX
PumpPump pressure with shut-off valve closedkPa (kgf/cm,, psi)6,400 - 7,400 (65 - 75, 924 - 1,067],
Power steeringfluidRecommended fluidFluid capacity GSR, Type Rf (US qt, lmp qtl cS, RS, LSReservoir
Honda Power Steering Fluid-V or S1.06 (1.12,0.93)
1.0 (1.06,0.88)
0.4 (0.42, 0.35)
Power steeringbelt*Deflection with 98 N (10 kgf,22 lbflbetween pulleys1 1.5 - 13.5 (0.45 - 0.531 with used belt8.0 - 10.0 (0.31 - 0.39) with new belt
Belt tension N (kgf, lbf)Measured with belt tension gauge390 - 540 (40 - 55, 88 - 120) with used belt740 - 880 (75 - 90, 170 - 2001with new belt
SteeringSection 17
* When using a new belt, adjust deflection or tension to new values. Run the engine for 5 minutes then turn it off.Readiust deflection or tension to used belt values.
Suspension - Section 18
BrakeSection 19
Unit of length: mm (in)
$t
MEASUREMENTSTANDARD (NEWI
WheelalignmentCamber Front Type RAll except Type RRearCaster FrontTotal toe FrontRearFront wheel turning angle Inward wheelOutward wheel
-0'30'r 1"-0' 10'r 1.-0" 45' 1?:i3i1. 10' 1 1.0!210!1116!,lN 2 lf (t7t6 1 1716136. 00'1 2"30'30'
Wheel bearingEnd play FrontRear0 - 0.05 (0 - 0.002)0 - 0.05 (0 - 0.002)
WheelRim runout (Aluminum wheel) AxialRadialRim runout (Steel wheel) AxialRadial
STANDARD (NEW}SERVICE LIMIT
0 - 0.7 (0 - 0.03)0 - 0.7 (0 - 0.03)0 - 1.0 (0 - 0.04)0 - 1.0 (0 - 0.04)
2.0 (0.08)
1.5 (0.06)2.0 (0.08)1.5 (0.06)
MEASUREMENTSTANDARD (NEW}
Parking brakeleverPlay in stroke at 196 N (20 kgf,44 lbf)lever forceLocks when oulled 6 -10
notches
Foot brakepedalPedal height (With floor mat removed)
Free play
M/TAtT160 (6 5/161165 rc 1nl1-5(1/16-3/16)
Master cylinderPiston-to-oushrod clearance0 - 0.4 (0 - 0.021
Disc brakeDisc thickness Front Type RAll except Type RRearDisc runout FrontRearDisc parallelism Front and rearPad thickness Front Type R
All except Type RRear Type RAll except Type R
STANDARD (NEWISERV]CE LIMIT
22.9 - 23.1 (0.90 - 0.91120.9 - 21.1 (0.82 - 0.83)
1= t (0.35-0.361
10.5 - 11.5 (0.41 - 0.45)9.5 - 10.5 (0.37 * 0.41)8.5 - 9.5 (0.33 - 0.37)7.0 - 8.0 (0.28 - 0.31)
21.0 (0.83)19.0 (0.75)
8.0 (0.31)
0.10 (0.004)
0.10 (0.004)
0.015 (0.0006)1.6 (0.06)
1.6 (0.06)1.6 (0.06)
1.6 (0.06)