Page 1142 of 1681
BRUSHES
Startel Field Winding Test
Check for continuity between the brushes. lf there's
no continuity. replace the armature housing.
Check for continuily between each brush and the ar-
mature housing (ground). lf there is continuity,
replace the armature housing.
Overrunning Clutch InsPection
Slide the overrunning clutch along the shaft.
Does it move freely? It not, replace it.
Rotate the overrunning clutch both ways.
Does it lock in one direction and rotate smoothly in
reverse? It it does not lock in either direction or it
locks in both directions, repl8c€ it,
lf the starter drive gear is worn or damaged, replace
the overrunning clutch assembly; the gear is not
available separately.
Check the condition ot the flywheel or torque con-
vener ring gear it the starter drive gear teeth are
damaged.
/
J
CLUTCH G€AR
DRIVE GEAR
23-85
l'l- ,-----_ -'l
Page 1183 of 1681
1.
2.
Gauge Assembly
Removal
Remove the two screws from the instrument panel.
Remove the instrument panel.
NOTE: Remove the instrument panel carefully
without damaging the clips.
23-126
3.
5.
Tilt the steering wheel down with the tilt adjustment
lever.
Remove the three mounting screws, and spread a
protective cloth on the steering column.
PROTECTIVE CLOTH
Pry the gauge assembly out, and disconnect all con
nectors from it.
6:
GAUGE ASSEMBLY
Take out the gauge assembly as shown.
GAUGE ASSEMBLY
Page 1186 of 1681
Test tho vss:1. Turn the ignition switch OFF.2. Connect the other test harness connector to the VSS.3. Raise th€ front and roar of thevehicle, and support it withsafety stands.4. Put the transmission in neu-tral with the ignition switchoN flr).5. Slowly rotate one wheel withthe other wheel blocked.
Does voltage pulse from 0 toapprox.5 V or more?
Spocdomatcr Te3t:1. Disconnoct the 16P conngctor"B" from the gauge assem-
2. Touch 8 probe to the ORNwire, and connect it to bodyground through a voltmetor.3. Slowly rotate one wheel withthe other wheel blocked.
Repair open in the ORN and BLU/WHT wire botw.en tho VSS .ndthe soa€do-mster.
Does the meter indicate puls-ing voltage?
{
{
WHT TESTCLIP
TEST HABNESSOTLAJ - PT3O2OA
FED TEST HARNESSCLIPGRN TEST HARNESS CLIP
GAUGE ASSEMBLY 16P CONNECTOR '8"
PROTECTIVETAPE
){
Page 1196 of 1681

Maintenance Reminder Unit Input Test
)
v
t
1.With the ignjtion switch OFF, disconnect the 5P con-
nector from the reminder unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
a lf the terminals are bent, loose or corroded, repair
them as necessary, and recheck the system.
a lf the terminals look OK, make the following in-
put tests at the connector.- lf a test indicates a problem, find and correct
the cause, then recheck the system.
lf all the input tests prove OK, the remind€r unit
must be faulty; replace it.
2.View from wire side
MAINTENANCEREMINDER UNIT
No.WileTest conditionTest: Dosired resultPossible cause it lesult is not obtained
ORN
IBLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G201, G4011. An open in the wire
2WHT/BLU
Under all conditionsCheck for voltage to ground:
There should be battery voltage
. Blown No. 47 (7.5 A) fuse in the under-
hood fuse/relay box. An open in the wire
3YEL
lgnitionONflr)Check lor voltage to ground:
There should be battery voltage.
. Blown No.25 {7.5 A) fuse in the under-
dash fuse/relay box. An open in the wire
4PNK
lgnition ON {ll)Connect to body ground: The
reminder light should go on.
Blown No.25 (7.5 Alfuse in the under-
dash fuse/relay box
Blown bulb
An open in the wire
5ORN
lgnition ON (ll), car in
neutral with front of
car raised, one wheel
rotated with other
wheel blocked
Check for voltage to ground:
Meter should indicate pulsang
voltage.
. Faulty vehicle speed sensor (VSS)
. An open in the wire
t
23-139
Page 1266 of 1681

SwitchTest
SRS comDonents are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (23) before performing repairs or ser-
vtce.
NOTE: The original radio has a coded thett protection cir-
cuit. Be sure to get the customer's code number beJore- disconnecting the battery.- removing the No. 47 (7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconnect Dower to the radio and turn it on.
When the word "CODE" is displayed, enter the customer's
5-digit code to restore radio operation
Disconnect the battery negative cable, then discon-
nect the positive cable, and wait at least three min-
uIes.
Disconnect each airbag connector.
Driver's Side:
a Remove the access panel from the steering wheel,
then disconnect the 2P connector between the
driver's airbag and cable reel.
Front Passenger's Side:
. Remove the glove box,
a Disconnect the 2P connector between the front
passenger's airbag and SRS main harness.
1.
Remove the dashboard lower cover and knee bolster(see page 23-71).
Disconnect the cable reel 3P conneclor from the main
wtre narness.
CABLE REEL SUB.HARNESS3P CONNECTOR
Check for continuitv between the No. 2 terminal of the
cable reel sub-harness and body ground with the
horn switch Dressed.
terminalside
a
It there is continuity, the horn switch is OK.
lf there is no continuity, go to step 6. (cont,d)
r-P r11 2 3l-t-
I
I\-J
)
I
23-209
Page 1267 of 1681
Horn
Switch Test (cont'd)
Remove the driver's airbag assembly (refer to the
SRS sub-section in section 23).
Check for continuity between the No. 2 terminal of
the cable reel sub-harness 3P connector and horn
Dositive terminal.
lf there is no continuity. replace the cable reel.
lf there is continuity, replace the horn switch.
a
a
HORN POSITIVE TERMINAL
23-210
9.
10.
11.
12.
lf all tests prove OK, reinstall the driver's airbag
assembly (re{er to the SRS sub-section in section 23).
Reconnect the driver's airbag connectors, and rein-
stall the access panel on the steering wheel.
Reconnect the front passenger's airbag connector,
and reinstall the glove box.
Connect the battery positive cable, then connect the
negative cable.
Atter installing the airbag assembly, confirm that
- the SRS indicator light should come on for about
six seconds and then go off with the ignition switch
oN 0t).- the horn sounds with the horn button pressed.
Page 1313 of 1681

Cruise Control
- Control Unit InputTest(cont'dl
IBLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G20l, G401). An open in the wire
2BLK/YEL
lgnition switch ON {ll}Check for voltage to ground:
There should be battery voltage.
. Blown No. l4 (7.5 Alfuse in the
under-dash fuse/relay box. An open in the wire
3LT GRNlgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be battery voltage.
. Faulty main swjtch. An open in the wire
GRY
lgnition switch ON (ll),
main switch ON and
brake pedal pushed,
then released
Check for voltage to ground:
There should be O V with the
pedal pushed and battery
voltage with the pedal released.
. Faulty brake switch. An open in the wire
5GRN/WHT
Brake pedal pushed,
then released
Check for voltage to ground:
There should be battery voltage
with the pedal pushed, and 0 V
with the pedal released.
Blown No. 52 (20 A)fuse in the
under-hood fuse/relay box
Faulty brake switch
An open in the wire
6RED/BLU
lgnition switch ON (ll)Connect to ground: lndicator
light in the gauge assembly
comes on.
Blown bulb
Blown No. 25 (7.5 A)fuse in the
under-dash fuse/relay box
Faulty dimming circuit in the gauge
assembly
An open in the wire
7LT GRN/
BLK
RESUME button
pushed
Check tor voltage to ground:
There should be battery voltage.
Faulty SET/RESUME switch
Faulty cable reel
An open in the wire8LT GRN/
RED
SET button pushed
IPNK
MT/: Clutch pedal
released
A/Tr Shift lever in [2l,
[Dl]. o, [o'l
-
Check for continuity to ground:
There should be continuity.
NOTE: There should be no con-
tinuity when the clutch pedal is
depressed or when the shift
lever is in other positions.
Faulty or misadjusted clutch switch(M/T)
Faulty A/T gear position switch(A/T)
Poor ground (G201,G401)
An open in the wire
't0BLUStart the engine.Check lor voltage to ground:
There should be voltage.
. Faulty ignition system or ECM. An open in the wire
't1ORN
lgnition switch ON (ll)
and main switch ON;
raase the front of the
car, rotate one wheel
slowly.
Check for voltage between the
ORN @ and BLK O terminals:
There should be 0- about
5 V-O- about 5 V repeatedly.
. Faulty vehicle speed sensor {VSS). An open in the wire
BRN/WHTConnect battery power
to the BRN/WHT
terminal and ground to
the BRN/BLK terminal.
Check the sound of the actuator
motor: You should hear the mo-
tor running smoothly.
. Faulty actuator. An open in the wire
BRNi BLK
Connect battery power
to the BRN/RED
Iermrnal.
Check the operation of the mag-
netic clutch: Clutch should click
and output link should be locked.
Faulty actuator
An open in the wire
Poor ground (G30'l)
No. Wire Test conditionTest: Desiled result Possible cause il lesult is not obtained
' 4 I BRN/RED
{
{
23-258
-L
Page 1314 of 1681

Set/Resume Switch Test/Replacement
SRS comDonents are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (23) before performing repairs or ser-
vice.
NOTE: The original radio has a coded theft protection cir-
cuit, Be sure to get the customer's code number before- disconnecting the battery.- removing the No. 47 {7.5 A} fuse from the under-hood
fuse/relav box.- removing the radio.
Atter service, reconnect Dower to the radio and turn it on.
When the word "CODE" is displayed, enter the customer's
s-digit code to restore radio operatior..
1. Disconnect the battery negative cable, then discon-
nect the oositive cable, and wait at least three min-
utes,
2. Disconnect each airbag connector.
Drivor's Side:
a Remove the access panel from the steering wheel,
then disconnect the 2P connector between the
driver's airbag and cable reel,
Front Passenge;'s Side:
a Remove the glove box.
. Disconnect the 2P connector between the front
passenger's airbag and SRS main harness.
)
Remove the dashboard lower cover and knee bolster(see page 23-71).
Disconnect the cable reel 3P connector trom the main
wire harness.
CABLE REEL SU&HARNESS3P CONNECTOR
Check for continuiw between the terminals of the
cable reel sub-harness 3P connector in each switch
position according to the table.
CAALE REEL SUB.HARNESS3P CONNECTOR
terminalside
lf there is continuity, and it matches the table,
the switch is OK.
lf there is no continuity in one or both positions,
go to step 6.(cont'd)
Terminal
t"*-
---\23
SET {ON)oC
RESUME (ON}o
23-259