Valve Seals
Replacement (cylinder head removal not required)
The procedure shown below applies when using the in-
car valve spring compressor (Snap-on YA8845 with
Y AAA45-2A 1 /8" attachment).
!@@ When using this tool, as with any tool,
always use approved eye protection. Using the
fight tool tor each job helps increase productivity
while safeguarding tools, equipment and ihe user.
Turn the crankshaft so that the No. 1 and the No. 4pistons are at top dead center (TDC).
Remove the cylinder head cover.
Remove the distributor.
Loosen and disconnect the timinq belt from the
camshaft oullevs.
5. Remove the camshaft holder bolts, then remove the
camshaft holders, the camshafts and rocker arms.
Intake Valve Seals
6. Using the 6 mm bolts supplied with the tool, mount
the two uprights to the cylinder head at the end
camshaft holders. The uprights fit as shown.
7. Insert the cross shaft through the bottom hole of
the two uprights.
8.
9.
10.
Select the 7/8 in. diameter long compressor attach-
ment and fasten the attachment to the No. 4 hole of
the lever arm with the speed pin supplied.
Position the piston at TDC and insen an air adaptor
into the spark plug hole. Pump air into the cylinder
to keep the valve closed while compressing springs
and removing the valve keepers.
Position the lever arm under the cross shaft so the
lever is perpendicular to the shaft and the compres-
sor attachment rests on top of the retainer for the
spring being compressed. Use the rear position slot
on the lever as shown.
NOTE: Put shop towels over the oil passages toprevent the valve keepers from falling into the cylin-
der head.
OIL PASSAGE
OIL PASSAGES
(cont'd),'.itil
i,
'6-b-'
Component Locations
Index
81881 engine:
TOP DEAD CENTER/CRANKSHAFTPOSITION/CYLINDER POSITION{TDC/CKP/CYP' SENSOR(Built into the distributor)Troubleshooting, page I 1-83
ELECTRICALLOAO
Troubleshooting,page 11-88
MANIFOLD AsSOLUTEPRESSURE IMAP} SENSOFTroubleshooting, psge 1 '1,54EVAPPURGE CONTROLSOLENOID VALVETroubleshooting,page 11-146THROTTLE POSITION {TPI SENSORTroubleshooting, page 11 63
IELO}
IDLE AIR CONTROL IIAC) VALVETroubleshooting, page 1 1-1OO
CRANKSHAFT SPEEDFLUCTUATION {CKF} SENSORTroubJeshoonng. page 1t 90
FAST IDLE THERMO VALVE {A/T modet)Inspection, page 1'l 110
INTAKE AIR TEMPERATURE {IA1 SENSORTroubleshooting, page 1 'l -58
POWER STEERING PRESSURE IPSP}swtTcHTroubleshooting, page 1 1,108
IGNITION CONTROL{Built into thedistributorlTesting, section 23
ENGTNE cooLANT TEnapenerune {ectisensoaTroubleshooting, page 1 1 -60
SECONDARY HEATED OXYGENSENSOR (SECONDARY HO2SITroubleshooting, page 1 1-71PRIMARY HEATEO OXYGENSENSOR {PFIMARY HO2SITroubleshooting, page 1 1-67
lz
(cont'd)'
Component Locations
Index (cont'dl
B18C1 engine:
THROTTLEPOSITION (TP}
SENSORTroubleshooting,page 1 'l -63
MANIFOLD AESOLUTEPRESSURE IMAP) SENSORTroubleshooting, page 11_54
INTAKE AIR TEMPERATURE{IATI SENSORTroubleshooting, page 11'58
TOP DEAD CENTER/CRANKSHAFTPOSITION/CYLINOER POSITION
{TDC/CKP/CYP) SENSOR{BUilt into the distributor)Troubleshooting, page 1 1-83
EVAPPURGE CONTROLSOLENOID VALVETroubleshooting,page rr rqo
IDLE AIR CONTROL (IAC) VALVETroubleshooting, page 1 l-100
ELECTRICALLOAD
Troubleshooting,page 11 88
POWER STEERING PRESSURE IPSP}swtTcHTroubleshooting, page 'l1 108
IGNITION CONTROL
;- \
SENSOR {SECONDARY HO2S)
Troubleshooting, Page 1 1_71
(Built into the distributodTesting, section 23
ENGINE COOLANTIECD SENSORTroubleshooting, page 11 60
SECONDARY HEATED
SPEED FLUCTUATION(CKF) SENSORTroubleshooting, page 1 1-90
PRIMARY HEATED OXYGENKNOCK SENSOR IKSITroubleshooling, page 1 1_82SENSOR IPRIMARY HO2S)Troubleshooting, Page 11 67
il\
e)
11-4
818C5 engine:MANIFOLD ABSOLUTEPRESSURE {MAPI SENSOFTroubleshooting, page 11 54 EVAPTHROTTLEPOSITION ITP}SENSORTroubleshooting,page 11 63
PURGE CONTROLSOLENOID VALVETroubleshooting,page 11 146
TOP DEAD CENTER/CRANKSHAFTPOSITION/CYLINDER POSITTONfiDC/CKP/CYP) SENSOR{Built into the distributor)Troubleshooting, page I t-83
IDLE AIR CONTROL IIAC) VALVETroubleshooting, page 11 100
INTAKE AIR TEMPERATUREIIAT) SENSOR
ELECTRICALLOADDETECTOR(ELD)
Troubleshootipage 11 88
Troubleshooting, page 1 1,58
POWER STEERING PRESSURE {PSP}swrTcHTroubleshooting, page 11 108
SPEEO FLUCTUATION{CKF} SENSORTroubleshooting, page 11 90
SENSOR (KS)Troubleshooting, page 1 1-82
ENGINE COOLANT TEMPENATUR€IECTI SENSORTroubleshootang, page 11-60
PRIMARY HEATED OXYGENSENSOR IPRIMARY HO2SITroubleshooting, page I1-67
HEATED OXYGENSENSOR ISECONDARY HO25)Troubleshootang, page 1 1,71
lcont'd)
1 1-5
,'(l)
PGM-FI System
Random Misfire
1T0-500 1 a nd Fo-30ittrrousFF0304-lThB scan tool indicates Diagnostic Trouble Code {DTC) P0300 and some of
P0301 - P0304: Random misfire.
Doscription
Misfir; detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluciuation sensor which
is attached to the crankshsft.
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during iho time of its occurrence, and DTC
p0300 and some of DTCS p0301 through P0304 will be stor€d. Then, after misfire has ceased, the MIL will come on.
lf misfiring that increases emissions is detected during two consecutive driving cycles, the MIL will come on, and DTC
PO3O0 and some ot DTCS P0301 through P0304 will be stored
NOTE: lJ some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first. then
troubleshoot the misfire DTC.
P0171, P0172: Fuel metering
P0505: ldle Control SYstem
P1361, P1362: TDC sensor
P1381. P1382: CYP sensor
P1508: IAC valve
Possible Cause
. Fuel pump insufficient fuel pressure. amount of flow
. Fuel line clogging, blockage, leakage
. Fuel {ilter clogging
a Fuel pressure regulator stuck open
. Distributormallunction
o lgnition coil wire open, leakage
. lgnition control module malfunction
. Valves carbon deposit
a Compression low
. IAC valve malfunction
. Fast idle thermo valve malfunction
o Fuel does not meet Owner's Manual spec., lackotfu€l
. VTEC system malfunction
Troubleshooting
By test-driving, determine the conditions during which misfire occurs. Depending on these conditions, test in the order
described in the table below.
Fuel
pressure
Distributor
and lgnition
wires
tcMIAC ValveValve
Clearance
wEc
System
11118section 23section 231 1- 100section 6section 6
Only low rpm and
loao@o@@
Only acceleratingo@o
Only high rpm and
loado@@@o
Not specificationo@@@@
NOTE: lf misfire doesn't recur, some possible causes arefuel that doesn't meet owner's manual spec, lackoffuel, carbon
deposits on spark plug, etc.
11-78
Misfire Detected in One Cylinder
I P0301 The scan tool indicates Diagnostic Trouble Code (DTC) PO3O1:Cylinder 1 misfire detected.
[F03021 1;," """n tool indicares Diagnostic Troubte Code (DTC) pO3O2: Cylinder2 misfire detected.
P0303 | ths sssn tool indicates Diagnostic Trouble Code (DTC) PO3O3: Cylinder3 misfire detected.
i P0304 | tne scan tool indicates Diagnostic Trouble code {DTC} PO3O4: Cylinder 4 misfire detected.
Doscription
Misfire detection is accomplished by monitoring the crsnkshaft speed with the crankshaft speed fluctuation sensor whichis attached to the crankshaft.
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during the time of its occurrence, and DTCP0301, P0302, P0303 or P0304 will be stored. Then, after the m;sfire has ceased, the MIL witt come on.lf misfiring that increases emissions is detected during two consecutive driving cycles, the MIL will come on, and DTCP0301, P0302, P0303 or P0304 will be stored.
NOTE: lf some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first, thentroubleshoot the misfi.e DTC.
P0107, P108, P1128,P'1129: MAP sensor
PO171, PO172t Fuel metering
P0505; ldle control system
P1259: WEC System
P1361, P1362: TDC sensor
P138'1, P1382: CYP sensor
P1519: IAC valve
Possibls Caus6
. Fuel injector clogging, fuel leakage, air leakage
. Fuel injector circuit open or shoned. Spark plug carbon deposits, fouling, malfunction. lgnition wires open, leaking
. Distributor malfunction
. Compression low
a Valve clearance out of spec.
(cont'd)
11-79
t@
tFffi6l
F136il
l-P1362l
Fi3BTl
tFE82-l
Crankshaft Position/Top Dead Center/Cylinder Position (CKP/TDC/CYPI Sensor
The scan tool indicates Diagnostic Trouble Code {DTC) P0335: A malfunction in the Crankshaft Position (CKP)
sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P0336: A range/performance problem in the CrankshaftPosition (CKP) sensor circuit.
The scan tool indicates Djagnostic Trouble Code (DTC) Pl361: Intermittent interruption in the Top Dead Center(TDC) sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1362: No signal in the Top Dead Center (TDC) sensorcircuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1381: Intermittent interruption in the Cylinder Position(CYP) sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P]382: No signal in the Cylinder Position (CYP) sensorcircuit.
D€scription
The CKP Sensor determines timing for fuel injection and ignition of each cylinder and also detects engine speed. The TDCSensor determines ignition timing at stan-up (cranking) and when crank angle is abnormal. The Cyp Sensor detects theposition of No. 1 cylinder for sequential fuel injection to each cylinder.
NOTE: ll DTC P1359 is stored at the same time as DTC P0335, P0336, Pl361, P1362, P1381 and/or P1382. troubleshoot DTCP1359 first, then troubleshoot those DTCS.
Problcm va.itic.lion:'1. Do the ECM Reset Procedure.2. Stan the engine.
- Th. MIL ha3 bacn r.oort.d on.- olc P0335, P0336, P1361.P1362, P1381 and/o. P1382 erottorad.
Intormittcnt tailurc, rystem is OKat this lima. Checl tor poor con-naclions or loose wire3 at C109{CKP/lDC/CYP Scn30rl rnd €CM.
ls DTC P0335, P0336, P1361, P1362.P1381 and/or P'l382 indicared?
Chcck for .n open in thc TDC/CYP ,.n3or:L Turn the ignition switch OFF.2. Disconnect the CKP/TDC/CYP
3, Measure aesistance betweenthe terminals oI the indicatedsensor {see table).
Rcplaca tho distributor hou3ingscnsor {soa soction 231,ls rhere 0.5 - 1.0 kO?
TOC P (GRN}
Termanal side of male terminals
CYP P {YELI
CYPM IBLK)
SENSOnoTcSENSORTEEMINALECMTEflMINALCOLOR
CKPP0335c2BLU
P0336c12BLU/YEL {WHTI
TDCP13613G8N
P13627c13WHT/8LU {BEO)
CYPP13814c4YEI
P1382ac14WHT (BLK)
I ): ENGINE WIRE HARNESS SIDE
(To page 11-84)
-83
PGM-FI System
Crankshaft Position/Top Dead Center/Cylinder Position
Sensor (cont'd)
(CKP/TDC/CYP)
CKP/TDC/CYP SENSOR
ooNNECTOR (Cl091
NO
il
,ll
I
Check for an open in the wires
{CKP/TDC/CYP lines):1. Reconnect the CKP/TDC/CYPsensor connector,2. Disconnect the ECM connec-
tor C (31P).
3. Measure resrstance between
the terminals of the indicatedsensor on the ECM connector(see table).
Terminal side of male termrnals
ECM CONNECTOR C {31P}
TDC M IWHT/BLU}
Wire side of female terminals
i
ii!\
(From page 11 83)
Check tor a shott in the CKP/
TDC/CYP s6nsor:Check for continuity to bodyground on both terminals oI the
indicated sensor individuallY.
ReDlace lhe distributor housing,
sen3or {see section 23}.
Reoair open in lhe indicated sen'
sor wires {see lable).ls there 0.5 1.0 kg?
Check lor a short in the wire3
{CKP/TDC/CYP linesl:Check for continuity betweenbody ground and ECM connectorterminals C2, C3 and/or C4 individ-
ually.
Reoaii shon in tho indicated son-
3or wires {s€6 table}.ls there continuity?
Substitute a known-good ECM
and recheck. lf symptom/indica-tion go€s away, repl.ce the origi-nslECM.
TDC P {GRNI
TDC P (GRN)
1 2 r .l le 6 7
TDC P {GRN)
1 2 3 al 15 6 ,
12 13 14 t5 16 It 13
11-84