1998 HONDA CIVIC Workshop Manual

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Page 649 of 2189

HONDA CIVIC 1998 6.G Workshop Manual 3. Measure the clearance between 4th gear and the spacer collar. Standard: 0.06 - 0.21 mm (0.002 - 0.008 inl Servic€ Limit: 0.3 mm (0.01 inl It the clearance is more than the service limit, mea- sur

Page 650 of 2189

HONDA CIVIC 1998 6.G Workshop Manual Mainshaft Assembly Clearance Inspection (contdl 6. Measure the clearance between sth gear and spacer collar. Standard: 0.05 - 0.21 mm (0.002 - 0.008 inl Service limit: 0.3 mm 10.012 inl lf the cleara

Page 651 of 2189

HONDA CIVIC 1998 6.G Workshop Manual Disassembly 1. Remove the ball bearing using a bearing puller as shown. BEABING PULLER BALL BEARING CAUTION: Remove the synchro hubs using a ptess and the sts€l blocks as shown. Use of a i8wtype pu

Page 652 of 2189

HONDA CIVIC 1998 6.G Workshop Manual Mainshaft Assembly Inspection 1. Inspect the gear surfaces and the bearing surfaces for wear and damage. then measure the mainshaft at points A, B, and C. lf any parts of the mainshaft are less than t

Page 653 of 2189

HONDA CIVIC 1998 6.G Workshop Manual Reassembly CAUTION: . Press the 3rd/4th and the 5th synchro hubs on the mainshaft without lubrication. o When installing the 3rd/,lth and the sth synchro hubs, support the mainshaft on steel blocks, a

Page 654 of 2189

HONDA CIVIC 1998 6.G Workshop Manual Gountershaft Assembly Index DAMPER ST GEARInspection, page 13-75 EALL EEARING and operation. NEEDLE BEARINGlnspect for wearano operaton. 5TH GEAR 4TH GEAR 3RD GEAR NOTE: 3 The 4th and sth gears are in

Page 655 of 2189

HONDA CIVIC 1998 6.G Workshop Manual I I I , I Clearance Inspection 1. Measure the clearance between the 1st gear and distance collar. Standard: 0,045 - 0.205 mm 10.002 - 0.008 in) Service Limit: 0.25 mm (0.01 inl 2. lf the clearance ex

Page 656 of 2189

HONDA CIVIC 1998 6.G Workshop Manual Gountershaft Assembly Disassembly 1. Securely clamp the countershaft assemblv in a bench vise with wood blocks. 2. Raise the locknut tab from the groove in the coun- tershaft, then remove the locknut
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