Page 1153 of 2189
Rear Damper
Ilnstallation
'1. Lower the rear suspension, and position the
damper with the spring stop pointed toward the left
SPRING STOP
2. Loosely installthe two flange nuts
FLANGE NUTS10 x 1.25 mm49 N.m (5 kgf.m, 36 lbt'ft)
Tighten these nuts in
step 7.
lr
3. Loosely install the flange bolts.
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf m, 40 lbt'ft1
FLANGE BOLT10 x 1 .25 mm54 N.m {5.5 kgf.m,/r0 lb{.ft|
7.
Raise the rear suspension with a floor jack until the
vehicle just lifts off the safety stand.
!@@ Tne floor iacx must be securelY Posi-
tionod or peFonal iniury may rssull
Tighten the flange bolts.
Tighten the two flange nuts on top of the damper to
the specified torque.
Check the rear wheel alignment and adjust if neces-
sary (see page 18-4).
1A-29
Page 1154 of 2189
t
Brakes
Conventional Brakes ..."... 19-1
Anti-lock Brake System (ABS) ."......".. 19-43
It-,
lt
Page 1155 of 2189

t
Conventional Brake
Speciaf Tools .............19'2
Component Locations
lndex ................ ...... 19-3
Inspection and Adiustment
Brake System Rubber Parts
and Brake Booster ...........,.,............. 19-4
Brake Pedal ............ 19-5
Parking Brake ........ 19-6
Bleeding ................. 19-7
Front Brake Pads
Inspection and Replacement .......... 19-8
Front Erake Disc
Disc Runout Inspection ................... 19-12
Disc Thickness and Parallelism
Inspection .......... 19-12
Front Brake Caliper
Disassembly .......... 19'13
Reassembly ........... 19-16
Master Cylinder/Brake Booster
Removal/lnstallation ....................... 19-21
Pushrod Clearance Adiustment ...... 19-22
Brake Booster Inspection ................ 19-23
Rear Brake Pads
Inspection and Replacement ,,........ 19-24
Rear Brake Disc
Disc Runout lnspection ................... 19-26
Disc Thickness and Parallelism
Inspection .......... 19-26
Rear Brake Caliper
Disassembly ...........19-27
Reassembly ........." 19-31
Rear Drum Brake
Index/lnspection .............................. 19-35
Inspection ....,.,....... 19-36
Brake Shoe Disassembly ..............." 19-37
Brake Shoe Reassembly ...............'.. 19-37
Brake Hoses/Lines
Inspection/Torque Specifications ..... 19-39
Hose Replacement ........................... 19-40
Parking Brake Cable
lnspection and Replacement ........,. 19-41
l-l
Page 1156 of 2189
Special Tools
Ref. No. I Tool Numbo]DescriplionOty I Page Reference
o07HAE - SG00100
07JAG - SD40100
07914 - SA50001
Brake Spring Compressor
Pushrod Adjustment Gauge
Snap Ring Pliers
19-28, 33
19-22
o@
19-2
Page 1157 of 2189
Component Locations
I
lndex
ERAKE PEDALInspectron andAdjustment, page 19 5
BRAKE HOSES LINESInspection/Torque specif ications, page 1 9-39Hose Replacement, page 19-40
MASTER CYLINDER/BRAKE BOOSTERRemoval/lnstallation, page 19 21Pushrod Clearance Adjustment, page 19_22
Brake Booster Inspection, page 19-23
lJ
PARKING BRAKE CASLEinspection and Replacement,page 19 41
FRONT BRAKESNOTE: There are two types offront brake calipers:The caliper types can be identitied by the "5410"
or "2056" stamped on the caliper body. Check thetype ot the brake caliper betore servicing.Front Brake Pads5410 Type: page 19-82056 Typer page 19 10Front Brake Disc, page 19-12Front Brake Caliper5410 Type: page 19-132056 Type: page 19-14
BBAKEAdiustment, page 19-6REAR ORUM BRAKESInspection, page 19-36
Brake Shoe Beplacement, page 19'37
REAR DISC BRAKESRear Brake Pads, page 19 24Rear Brake Disc, page 19 26Rear Brake Caliper, page 19'27
lJ
19-3
Page 1158 of 2189

Inspection and Adjustment
€)
@
@
@
Brake System Rubber Parts and Brake Booster
Brake Boostet
Check brake operation by applying the brakes.
lf the brakes do not work properly, check the brake
booster, Replace the brake booster as an assembly
if it does not work properly or if there are signs of
leakage.
Piston Cup and Pressure Cup Inspeqtion
. Check brake operation by applying the brakes.
Visually check for damage or signs of fluid leak-
age.
Replace the master cylinder as an assembly if
the pedal does not work properly or if there is
damage or signs of fluid leakage.
. Check for a difference in brake pedal stroke
between quick and slow brake applications.
Replace the master cylinder if there is a differ-
ence in oedal stroke.
Brake Hoses
Visually check for damage or signs of fluid leakage.
Replace the brake hose with a new one if it is dam-
aged or leaking.
Caliper Piston Seal and Piston Boots
Check brake ope.ation by applying the brakes.
Visually check for damage or signs of fluid leakage.
lf the pedal does not operate properly, the brakes
drag. or there is damage or signs of fluid leakage,
disassemble and inspect the brake caliper. Replace
the boots and seals with new ones whenever the
brake caliDer is disassembled.
Wheol Cylindor Piston Cup and Dust Cover
Check brake operation by applying the brakes.
Visually check for damage or signs of fluid leakage.
lf the pedal does not operate properly, the brakes
drag, or there is damage or signs of fluid leakage,
disassemble and inspect the wheel cylinder. lf nec-
essary, replace the wheel cylinder as an assembly.
19-4
Page 1159 of 2189

)
Brake Pedal
Pedal Height
1. Disconnect the brake switch connector, loosen the
brake switch locknut, and back off the brake switch
until it is no longer touching the brake pedal,
2. At the carpet cutout, measure the pedal height from
the right side center of the pedal pad.
PUSHRODLOCKNUT
Standard Pedal Height (with carpet removed):
M/T: 156.5 mm 16.16 inl
A/T, CVT: 161 mm (5 5/16 in)
3. Loosen the pushrod locknut, and screw the pushrod
in or out with pliers until the standard pedal height
from the floor is reached. After adjustment, tighten
the locknut firmly.
NOTE: Do not adiust the pedal height with the
Dushrod depressed.
It
PUSHROO LOCKNUT15 N.m(1.5 kgf.m. 11 lbI.ft)
POINT ICUTOUTI
4. Screw in the brake switch until its plunger is fully
depressed (threaded end touching the pad on the
pedal arm). Then back off the switch 1/4 turn to
make 0.3 mm (0.01 in) of clearance between the
threaded end and pad. Tighten the locknut firmly.
Connect the brake switch connector.
CAUTION: Make sure that the brake lights go off
when the pedal is released.
LOCKNUT
5. Check the brake pedal free play as described below.
Pedal Free Plsy
1. With the engine off, inspect the play on the pedal
pad by pushing the pedal by hand.
Free Play: 1 - 5 mm (1/16 - 3/16 inl
2. lf the pedal free play is out of specitication, adjust
the brake switch.
CAUTION: lf the pedal free play is insufficient, it
may result in brake drag.
BRAKE PEDAL PAO
)
19-5
*0.3 mm(0.01 in)
Page 1160 of 2189

Inspection and Adjustment
Parking Brake
Inspection
1. Pull the parking brake lever with 196 N {20 kgf. 44 lbf)
force to fully apply the parking brake. The parking
brake lever should be locked within the sDecified
number of clicks.
Lever Locked clicks: 6 - I
Pulled up96 N 120 kgf,44lbf)
2. Adjust the parking brake if the lever clicks are out of
specification.
Adiusiment
NOTE: After servicing the rear brake pads or calipers, or
the rear brake shoe, loosen the parking brake adjusting
nut, start the engine, and depress the brake pedal sever-
al times to set the self-adjusting brake before adjusting
the parking brake.
1. Raise the rear wheels off the ground, and support
the vehicle on safety stands.
l@ Elock the front wheels bofore iackinguD the rear ot the v6hicle.
2. On vehicles with rear disc brakes, make sure theparking brake arm on the rear brake caliper contacts
the brake calioer Din.
with 1
\
19-6
Remove the rear console (see section 20).
Pullthe parking brake lever up one click,
Tighten the adjusting nut until the rear wheels drag
slightly when turned.
Belease the parking brake lever fully, and check that
the rear wheels do not drag when turned. Readjust
if necessarv.
Make sure that the parking brakes are fully applied
when the parking brake lever is pulled up fully.
Reinstall the rear console.
7.
8.
ADJUSTING NUT